Photovoltaic system protection

• US 10,056,862 B2
• Filed: 05/26/2015
• Issued: 08/21/2018
• Est. Priority Date: 05/27/2014
• Status: Active Grant

• Current Assignee: Solaredge Technologies Incorporated
• Original Assignee: Sunpower Corporation (Totalenergies Se)
• Inventors: Ponec, Andrew J, Hau, Darren, Johnson, Benjamin A., Maren, Daniel J. M., Dally, William J.
• Primary Examiner(s): Fureman, Jared
• Assistant Examiner(s): Pham, Duc M
• Application Number:
  US14/722,138
• Publication Number:
  US 20150349709A1
• Time in Patent Office: 1,183 Days
• Field of Search: 307 43
• CPC Class Codes: H02S 40/32 comprising DC/AC inverter means associated with the PV module itself, e.g. AC modules
• CPC Class Codes: H02S 40/34 comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
• CPC Class Codes: H02S 50/00 Monitoring or testing of PV systems, e.g. load balancing or fault identification
• CPC Class Codes: H02S 50/10 Testing of PV devices, e.g. of PV modules or single PV cells testing of semiconductor devices during manufacturing H01L22/00

Abstract

A method includes measuring one or more performance metrics of a set of solar cells coupled to an inverter. Based at least on the performance metrics meeting a first criterion, a first subset of the set of solar cells are disabled, reducing a voltage, power, or current provided to the inverter. Based at least on the performance metrics meeting a second criterion, a second subset of the set of solar cells are disabled, further reducing a voltage, power, or current provided to the inverter.

Claims

1. A system comprising:

a plurality of solar cells, wherein the plurality of solar cells comprises

a first set of solar cells,

a second set of solar cells, wherein the first and second sets of solar cells are first and second strings included in a same module and connected in series with one another;

a first control element configured to substantially disable a subset of the first set of solar cells in response to the first set of solar cells generating electricity at more than a first threshold voltage; and

a second control element configured to substantially disable a subset of the second set of solar cells in response to the second set of solar cells generating electricity at more than a second threshold voltage, wherein the first and second threshold voltages are based at least on an operating limit of an inverter coupled to the plurality of solar cells.

2. The system of claim 1, wherein:

the inverter is a switching inverter;

the first and second threshold voltages are based at least on an input voltage limit for the inverter;

the first threshold voltage is different than the second threshold voltage;

the first control element comprises a field-effect transistor; and

the first set of solar cells is comprised in a solar module.

3. The system of claim 1, further comprising the inverter.

4. The system of claim 1, wherein:

the first set of solar cells is connected in series with the second set of solar cells; and

the first control element is connected in parallel with the subset of the first set of solar cells.

5. The system of claim 1, wherein:

the first control element is connected in series with the first set of solar cells;

the second control element is connected in series with the second set of solar cells; and

a series of the first control element and the first set of solar cells is connected in parallel with a series of the second control element and the second set of solar cells.

6. The system of claim 1, wherein a maximum controlled power generated by the plurality of solar cells is a within a safe range of input power for the inverter.

7. The system of claim 6, wherein an uncontrolled maximum voltage of the plurality of solar cells would be in excess of a safe range of input voltage for the inverter.

8. The system of claim 1, wherein the plurality of solar cells further comprises:

additional sets of solar cells.

9. The system of claim 8, comprising:

additional control elements, each configured to substantially disable a subset of a corresponding one of the additional sets of solar cells.

10. A method comprising:

measuring one or more performance metrics of a set of solar cells coupled to at least one inverter;

based at least on the performance metrics meeting a first criterion, disabling a first subset of the set of solar cells; and

based at least on the performance metrics meeting a second criterion, disabling a second subset of the set of solar cells, wherein the first and second subsets of solar cells are first and second strings included in a same module and connected in series with one another.

11. The method of claim 10, wherein the disabling the second subset of the set of solar cells is additionally based on the first subset of the set of solar cells being disabled.

12. The method of claim 10, further comprising:

based at least on the performance metrics not meeting the second criterion, enabling the second subset of the set of solar cells; and

based at least on the performance metrics not meeting the first criterion, enabling the first subset of the set of solar cells.

13. The method of claim 12, wherein the enabling the first subset of the set of solar cells is additionally based on the second subset of the set of solar cells being enabled.

14. The method of claim 10, wherein the disabling the first subset of the set of solar cells comprises substantially shorting the first subset of the set of solar cells.

15. The method of claim 10, wherein the disabling the second subset of the set of solar cells comprises substantially disconnecting the second subset of the set of solar cells from the set of solar cells.

16. The method of claim 10, wherein:

the first criterion comprises a first voltage being above a first threshold level, wherein the first voltage is a voltage generated by a first module that comprises the first subset of the set of solar cells; and

the second criterion comprises a second voltage being above a second threshold level, wherein the second voltage is a voltage generated by a second module that comprises the second subset of the set of solar cells.

17. The method of claim 16, wherein:

the first threshold level is recorded in the first module; and

the second threshold level is recorded in the second module.

18. The method of claim 16, wherein:

the first and second threshold levels are based on a connectivity positioning of the first module relative to the second module.

19. The method of claim 16, wherein:

the first and second threshold levels are randomly generated values.

20. A control system comprising:

an input configured to receive one or more performance metrics of a set of solar cells coupled to at least one inverter; and

a processor configured to

evaluate the performance metrics,

based at least on the performance metrics meeting a first criterion, disable a first subset of the set of solar cells, and

based at least on the performance metrics meeting a second criterion, disable a second subset of the set of solar cells, wherein the first and second sets of solar cells are first and second strings included in a same module and connected in series with one another.