Multizone variable damper for use in an air passageway

• US 10,058,012 B2
• Filed: 12/17/2010
• Issued: 08/21/2018
• Est. Priority Date: 12/17/2010
• Status: Active Grant

• Current Assignee: Tate Access Floors Incorporated (Kingspan Group PLC)
• Original Assignee: TATE Access Floors Leasing Incorporated (Kingspan Group PLC)
• Inventors: Curtin, Daniel J., Reynolds, William W., Kennedy, Daniel B.
• Primary Examiner(s): McAllister, Steven B
• Assistant Examiner(s): MILLER, SAMANTHA A
• Application Number:
  US12/971,525
• Publication Number:
  US 20120156981A1
• Time in Patent Office: 2,804 Days
• Field of Search: 454184, 454187
• CPC Class Codes: F24F 2221/40 HVAC with raised floors
• CPC Class Codes: H05K 7/20618 Air circulating in different modes under control of air guidance flaps
• CPC Class Codes: H05K 7/20745 within rooms for removing heat from cabinets, e.g. by air conditioning device
• CPC Class Codes: H05K 7/20836 Thermal management, e.g. server temperature control

Abstract

A multizone variable damper for air passageways having a plurality of damper zones, a plurality of opposed blades that are rotatable about a horizontal axis, a pair of blades of the plurality of blades being provided in each zone of the plurality of damper zones, and an actuator for each pair of blades, each actuator being configured to independently rotate each of the pairs of blades of the plurality of opposed blades so as to selectively and independently control a degree of openness of each of the pairs of blades of the plurality of opposed blades in each damper zone of the plurality of damper zones.

Claims

1. A cooling system for a vertical IT rack comprising:

an array of access floor panels positioned edge-to-edge and spaced above a subfloor such that there is an air plenum between the subfloor and the array of access floor panels;

the vertical IT rack is positioned on the array of access floor panels and has a plurality of vertical zones;

the array of access floor panels including at least one grate panel positioned adjacent the vertical IT rack, the at least one grate panel having a length and a width, the length being substantially parallel to the vertical IT rack and the width being substantially perpendicular to the vertical IT rack, the at least one grate panel having a set of fixed-angled vanes that extend lengthwise of the at least one grate panel and are spaced along the width of the at least one grate panel;

the set of fixed-angled vanes of the at least one grate panel directing air passing through the at least one grate panel such that the air is directed at the vertical IT rack;

a multizone damper located immediately below the at least one grate panel;

the multizone damper having multiple air passageway zones, each of the multiple air passageway zones extends the length of the at least one grate panel, the air passageway zones are arranged serially along the width of the at least one grate panel;

the multizone damper has a movable member in each of the multiple air passageway zones which regulates the air flow volume through the air passageway zone;

wherein the air passing through each of the multiple air passageway zones is directed to a different one of the plurality of vertical zones by the set of fixed-angled vanes of the at least one grate panel;

wherein each of the movable members is movable independent of the other movable members, such that the air flow volume directed through the multizone damper and the at least one grate panel can vary among the multiple air passageway zones and among the plurality of vertical zones.

2. A cooling system for a vertical IT rack according to claim 1, further comprising actuators that move the movable members independent of the movable members in other of the air passageway zones.

3. A cooling system for a vertical IT rack according to claim 2, wherein the movable member is a pair of rotatable opposed blades.

4. A cooling system for a vertical IT rack according to claim 3, wherein:

the pairs of rotatable opposed blades are substantially parallel to the vanes and extend lengthwise in each of the multiple air passageway zones; and

the multiple air passageway zones are aligned edge-to-edge.

5. A cooling system for a vertical IT rack according to claim 4, wherein the actuators are manual actuators.

6. A cooling system for a vertical IT rack according to claim 4, wherein the actuators are automatic actuators that move the pairs of rotatable opposed blades based on a sensed condition.

7. A cooling system for a vertical IT rack according to claim 1 wherein:

the vertical IT rack has different vertical zones; and

the combination of the multiple air passageway zones and the at least one grate panel results in the air passing through each of the multiple air passageway zones being directed at a different one of the different vertical zones of the vertical IT rack.

8. A data center comprising:

an array of access floor panels positioned edge-to-edge and spaced above a subfloor such that there is an air plenum between the subfloor and the array of access floor panels;

an air conditioning unit that supplies cooling air to the air plenum;

spaced, substantially parallel rows of vertical IT racks positioned on the array of access floor panels, each of said parallel rows of vertical IT racks having a plurality of vertical zones;

the array of access floor panels including at least one grate panel positioned adjacent to at least some of the rows of the vertical IT racks, each of the at least one grate panel having a length and a width, the length being substantially parallel to the adjacent row of vertical IT racks and the width being substantially perpendicular to the adjacent row of vertical IT racks, each of the at least one grate panel having a set of fixed-angled vanes that extend lengthwise of the at least one orate panel and are spaced along the width of the at least one grate panel, the set of fixed-angled vanes of the at least one grate panel directing air passing through the at least one grate panel such that the air is directed at the adjacent row of vertical IT racks;

a multizone damper located immediately below each of the at least one grate panel;

the multizone damper having multiple air passageway zones, each of the multiple air passageway zones extends lengthwise of the at least one grate panel, the air passageway zones are arranged serially along the width of the at least one grate panel;

the multizone damper has a movable member in each of the multiple air passageway zones which regulates the air flow volume through the air passageway zone;

wherein the air passing through each of multiple air passageway zones is directed to a different one of the plurality of vertical zones by the set of fixed-angled vanes of the at least one grate mild;

wherein each of the movable members is movable independent of the other movable members, such that the air flow volume directed through the multizone damper and the at least one grate panel can vary among the air passageway zones and among with plurality of vertical zones.

9. A data center according to claim 8, further comprising actuators that move the movable member independent of the movable members in other of the air passageway zones.

10. A data center according to claim 9, wherein the movable member is a pair of rotatable opposed blades.

11. A data center according to claim 10, wherein:

the pairs of rotatable opposed blades are substantially parallel to the vanes and extend lengthwise in each of the multiple air passageway zones; and

the multiple air passageway zones are aligned edge-to-edge.

12. A data center according to claim 11, wherein the actuators are manual actuators.

13. A data center according to claim 11, wherein the actuators are automatic actuators that move the pairs of rotatable opposed blades based on a sensed condition.

14. A data center according to claim 8 wherein:

each of the vertical IT racks of the spaced, substantially parallel rows of vertical IT racks that is adjacent to one of the at least one grate panel has different vertical zones; and

the combination of the multiple air passageway zones and the adjacent at least one grate panel results in the air passing through each of the multiple air passageway zones being directed at a different one of the different vertical zones.

15. A method of cooling a data center including

an array of access floor panels positioned edge-to-edge and spaced above a subfloor such that there is an air plenum between the subfloor and the array of access floor panels;

an air conditioning unit that supplies cooling air to the air plenum; and

spaced, substantially parallel rows of vertical IT racks positioned on the array of access floor panels, each of said parallel rows of vertical IT racks having a plurality of vertical zones;

the method comprising;

providing grate panels in the array of access floor panels that are positioned adjacent to at least some of the rows of the vertical IT racks, each of the grate panels having a length and a width, the length being substantially parallel to the adjacent row of vertical IT racks and the width being substantially perpendicular to the adjacent row of vertical IT racks, each of the grate panels having a set of fixed-angled vanes that extend lengthwise of the grate panel and are spaced along the width of the grate panel, the set of fixed-angled vanes of the grate panel directing air passing through the grate panel such that the air is directed at the adjacent row of vertical IT racks;

providing a multizone damper immediately below at least one of the grate panels, the multizone damper having multiple air passageway zones, each of the multiple air passageway zones extends lengthwise of the at least one of the grate panels, the multiple air passageway zones are arranged serially along the width of the grate panel, the multizone damper having a movable member in each of the multiple air passageway zones which regulates the air flow volume through the air passageway zone, wherein the air passing through each of the multiple air passageway zones is directed to a different one of the plurality of vertical zones by the set of fixed-angled vanes of the grate panel, wherein each of the movable members is movable independent of the other movable members, such that the air flow volume directed through the multizone damper and the at least one of the grate panels can vary among the air passageway zones and among the plurality of vertical zones;

activating the air conditioning unit to supply cooling air to the air plenum; and

moving the movable members of the passageway zones of the multizone damper to vary the air flow volume through the multizone damper and the at least one of the grate panels among the air passageway zones.

16. A method of cooling a data center according to claim 15, wherein:

each of the movable members is a pair of opposed blades, each of the opposed blades is rotatable about a horizontal axis, and the pairs of opposed blades are arranged edge to edge along the width of the damper; and

further comprising the step of;

independently rotating each of the pairs of opposed blades so as to selectively and independently control a degree of openness of each of the pairs of blades.

17. A method of cooling a data center according to claim 16, further comprising the step of individually controlling the degree of openness of each of the pairs of blades based on sensed conditions at specific locations along a height of the IT racks.

18. A method of cooling a data center according to claim 16, wherein the sensed conditions are temperature.

19. A method of cooling a data center according to claim 16, wherein the sensed conditions are pressure differential.

20. A method of cooling a data center according to claim 15, wherein:

each of the vertical IT racks of the at least some of the rows of the vertical IT racks has different vertical zones; and

the combination of the multiple air passageway zones and the grate panels results in the air passing through each of the multiple air passageway zones being directed at a different one of the different vertical zones.