Implantable leads with flag extensions

• US 10,058,699 B2
• Filed: 08/27/2013
• Issued: 08/28/2018
• Est. Priority Date: 08/27/2013
• Status: Active Grant

• Current Assignee: Advanced Bionics AG (Sonova Holding AG)
• Original Assignee: Advanced Bionics AG (Sonova Holding AG)
• Inventors: Xu, Bing, Koester, Kurt J., Downing, Mark B.
• Primary Examiner(s): DIETRICH, JOSEPH M
• Application Number:
  US14/911,702
• Publication Number:
  US 20160199638A1
• Time in Patent Office: 1,827 Days
• CPC Class Codes: A61N 1/0541 Cochlear electrodes
• CPC Class Codes: A61N 1/3603 Control systems
• CPC Class Codes: A61N 1/36036 of the outer, middle or inner ear

Abstract

In one example, an implantable lead includes a substrate and an electrically conductive material disposed on the substrate to form a flexible circuit. The flexible circuit includes a proximal end adapted to electrically connect to an implantable processor, a distal portion adapted to stimulate a cochlear nerve, and a lead body extending from the proximal end to the distal portion, the lead body having a longitudinal axis and comprising a plurality of electrical traces adapted to carry electrical signals from the proximal end to the distal portion. A flag extension is formed in the substrate and extends laterally outward from the lead body longitudinal axis. A method for forming a cochlear lead with a flag extension is also provided.

Claims

1. An implantable lead comprising:

a substrate; and

an electrically conductive material disposed on the substrate to form a flexible circuit, the flexible circuit comprising;

a proximal end to electrically connect to an implantable processor;

a distal portion comprising an electrode array arranged to stimulate a cochlear nerve to induce hearing;

a lead body extending from the proximal end to the distal portion, the lead body having a longitudinal axis and comprising a plurality of electrical traces adapted to carry electrical signals from the proximal end to individual electrodes of the electrode array of the distal portion, wherein the electrical traces and electrodes are disposed on opposite sides of the substrate; and

a flag extension formed in the substrate and extending laterally outward from the lead body longitudinal axis, wherein the flag extension comprises a depth marker that indicates a target insertion depth of the lead into the cochlea.

2. The lead of claim 1, further comprising flexible encapsulant encapsulating at least a portion of the flexible circuit.

3. The lead of claim 2, wherein the flag extension is not encapsulated by the flexible encapsulant.

4. The lead of claim 2, wherein the flag extension is encapsulated by the flexible encapsulant.

5. The lead of claim 1, wherein the flag extension comprises a through hole for receiving a suture.

6. The lead of claim 1, wherein the substrate comprises a thermoplastic.

7. The lead of claim 6, wherein the flag extension is thermoformed from the thermoplastic of the substrate into a predetermined geometry.

8. The lead of claim 6, wherein the substrate further comprises a flexible non-thermoformable material bonded to the thermoplastic.

9. The lead of claim 1, wherein the flag extension further comprises an electrode.

10. The lead of claim 1, wherein the flag extension prevents further advancement of the implantable lead into biological tissue.

11. The lead of claim 1, wherein the flag extension comprises a radiopaque material.

12. The lead of claim 10, wherein the depth marker is thermoformed to lie flat against tissue at a surgical opening in the cochlea when the electrode array is inserted at the target insertion depth.

13. An implantable lead comprising:

a flexible circuit having a distal end and a longitudinal axis, the flexible circuit comprising;

a substrate; and

an electrically conductive material disposed on a portion of the substrate forming;

an electrode array on the distal end, the electrode array comprising a plurality of electrodes adapted to stimulate a cochlear nerve; and

a lead body electrically coupled to the electrode array and extending proximally therefrom;

wherein the substrate has a plurality of flag extensions formed therein, proximal of the electrode array, extending outwardly from the longitudinal axis, and adapted to be affixed to tissue and when affixed to the tissue, the plurality of flag extensions maintain a curvature in the lead body.

14. The lead of claim 13, wherein the plurality of flag extensions consists of three flag extensions.

15. The lead of claim 13, wherein each of the flag extensions extends from a common side of the lead body and has a common shape and a common orientation relative to the lead body.

16. The lead of claim 13, wherein each of the flag extensions has a surface and comprises an aperture orthogonal to its surface.

17. An implantable lead comprising:

a substrate; and

an electrically conductive material disposed on the substrate to form a flexible circuit, the flexible circuit comprising;

a proximal end to electrically connect to an implantable processor;

a distal portion comprising an electrode array arranged to stimulate a cochlear nerve to induce hearing;

a lead body extending from the proximal end to the distal portion, the lead body having a longitudinal axis and comprising a plurality of electrical traces adapted to carry electrical signals from the proximal end to individual electrodes of the electrode array of the distal portion, wherein the electrical traces and electrodes are disposed on opposite sides of the substrate; and

a flag extension formed in the substrate and extending laterally outward from the lead body longitudinal axis such that a plane of the flag extension is orthogonal to the longitudinal axis of the lead body.

18. The lead of claim 17, wherein the flag extension comprises an aperture configured to receive an anchor for anchoring the electrode array in place.

19. The lead of claim 17, wherein the flag extension comprises a marker flag to increase visibility of the flag extension.