Carton with handle

• US 10,059,485 B2
• Filed: 12/08/2016
• Issued: 08/28/2018
• Est. Priority Date: 12/08/2015
• Status: Active Grant

• Current Assignee: Graphic Packaging International LLC (Graphic Packaging International Incorporated)
• Original Assignee: Graphic Packaging International LLC (Graphic Packaging International Incorporated)
• Inventors: Spivey, Sr., Raymond R., Hand, Graham, Cerio, Michael
• Primary Examiner(s): GEHMAN, BRYON P
• Application Number:
  US15/372,477
• Publication Number:
  US 20170158374A1
• Time in Patent Office: 628 Days
• Field of Search: 206427, 206429, 206430, 206434
• CPC Class Codes: B31B 50/20 Cutting sheets or blanks
• CPC Class Codes: B31B 50/25 Surface scoring
• CPC Class Codes: B31B 50/26 Folding sheets, blanks or webs
• CPC Class Codes: B31B 50/81 Forming or attaching accessories, e.g. opening devices, closures or tear strings
• CPC Class Codes: B31B 50/86 Forming integral handles; Attaching separate handles
• CPC Class Codes: B65D 2571/00141 glued
• CPC Class Codes: B65D 2571/0045 for hands
• CPC Class Codes: B65D 2571/00543 consisting of cut-outs, slits, or the like
• CPC Class Codes: B65D 2571/0058 The tear line defining a dispensing aperture provided with means for preventing the articles from freely exiting the wrapper, e.g. by rolling out
• CPC Class Codes: B65D 2571/0066 formed from one single sheet
• CPC Class Codes: B65D 2571/00728 the end walls being closed by gluing
• CPC Class Codes: B65D 5/08 with end closures formed by inward-folding of portions of body, e.g. flaps, interconnected by, or incorporating, gusset folds by inward-folding of a wall extending continuously around an end of the body and incorporating gusset folds B65D5/06
• CPC Class Codes: B65D 5/40 specially constructed to contain liquids
• CPC Class Codes: B65D 5/4266 Folding lines, score lines, crease lines
• CPC Class Codes: B65D 5/4608 Handgrip holes
• CPC Class Codes: B65D 5/542 the lines of weakness being provided in the container body
• CPC Class Codes: B65D 71/36 having a tubular shape, e.g. tubular wrappers, with end walls

Abstract

A carton for holding a plurality of articles. The carton has a plurality of panels that extends at least partially around an interior of the carton. The plurality of panels include a bottom panel, a first side panel, a second side panel, a top panel, and a handle panel at least partially overlapping one of the first side panel and the second side panel. At least one gusset is foldably connected to the bottom panel and one of the first side panel and the second side panel. An access feature is formed in the top panel for accessing the interior of the carton. A handle includes a handle opening in the handle panel. The handle opening is spaced apart from the access feature.

Claims

1. A carton for holding a plurality of articles, the carton comprising:

a plurality of panels that extends at least partially around an interior of the carton, the plurality of panels comprising a bottom panel, a first side panel, a second side panel, a top panel, and a handle panel at least partially overlapping one of the first side panel and the second side panel;

at least one gusset foldably connected to the bottom panel and one of the first side panel and the second side panel; and

an access feature formed in the top panel for accessing the interior of the carton; and

a handle comprising a handle opening in the handle panel, the handle opening being spaced apart from the access feature and the handle panel and the handle opening are in face-to-face contact with the one of the first side panel and the second side panel.

2. The carton of claim 1, wherein the handle panel is foldably connected to the top panel.

3. The carton of claim 2, wherein the handle panel is adhesively connected to the one of the first side panel and the second side panel.

4. The carton of claim 2, wherein the handle panel comprises a handle portion adjacent the handle opening for grasping and carrying the carton.

5. The carton of claim 1, wherein the access feature comprises a line of weakening.

6. The carton of claim 5, wherein the line of weakening is a tear line that forms a plurality of access flaps in the top panel.

7. The carton of claim 6, wherein each access flap of the plurality of access flaps is foldably connected to the top panel at a respective fold line in the top panel.

8. The carton of claim 1, wherein the bottom panel comprises a first bottom end panel for closing a first end of the carton and a second bottom end panel for closing a second end of the carton.

9. The carton of claim 8, wherein the at least one gusset comprises a first pair of gussets at the first end of the carton and a second pair of gussets at the second end of the carton.

10. The carton of claim 9, wherein each gusset of the first pair of gussets comprises a first gusset panel foldably connected to the first bottom end panel and a second gusset panel foldably connected to one of the first side panel and the second side panel.

11. The carton of claim 10, wherein each gusset of the second pair of gussets comprises a third gusset panel foldably connected to the second bottom end panel and a fourth gusset panel foldably connected to one of the first side panel and the second side panel.

12. The carton of claim 1, the carton being configured for orientation in at least a first orientation in which the handle panel is upward-facing such that that the carton can be carried at the handle opening and a second orientation in which the top panel is upward-facing such that a cooling material can be deposited through the access feature into the interior of the carton.

13. The carton of claim 1, wherein the carton comprises a bottom receptacle comprising the first side panel and the second side panel, the bottom receptacle is a continuous portion of the carton devoid of any seams or seals.

14. The carton of claim 13, wherein the handle panel is attached to the bottom receptacle and the access feature is for allowing access to the bottom receptacle.

15. The carton of claim 1, wherein the one of the first side panel and the second side panel prevents access to the interior of the carton through the handle opening.

16. A blank for forming a carton for holding a plurality of articles, the blank comprising:

a plurality of panels comprising a bottom panel, a first side panel, a second side panel, a top panel, and a handle panel for at least partially overlapping one of the first side panel and the second side panel in the carton formed from the blank;

at least one gusset foldably connected to the bottom panel and one of the first side panel and the second side panel; and

an access feature formed in the top panel for accessing the interior of the carton formed from the blank; and

handle features comprising a handle opening in the handle panel, the handle opening being spaced apart from the access feature and the handle panel and the handle opening are in face-to-face contact with the one of the first side panel and the second side panel in the carton formed from the blank.

17. The blank of claim 16, wherein the handle panel is foldably connected to the top panel.

18. The blank of claim 17, wherein the handle panel is adhesively connected to the one of the first side panel and the second side panel.

19. The blank of claim 17, wherein the handle panel comprises a handle portion adjacent the handle opening for grasping and carrying the carton formed from the blank.

20. The blank of claim 17, wherein bottom panel comprises a first bottom end panel for closing a first end of the carton formed from the blank and a second bottom end panel for closing a second end of the carton formed from the blank.

21. The blank of claim 20, wherein the at least one gusset comprises a first pair of gussets at the first end of the bottom panel and a second pair of gussets at the second end of the bottom panel, each gusset of the first pair of gussets comprises a first gusset panel foldably connected to the first bottom end panel and a second gusset panel foldably connected to one of the first side panel and the second side panel.

22. The blank of claim 21, wherein each gusset of the second pair of gussets comprises a third gusset panel foldably connected to the second bottom end panel and a fourth gusset panel foldably connected to one of the first side panel and the second side panel.

23. The blank of claim 16, wherein the access feature comprises a line of weakening, the line of weakening is a tear line that forms a plurality of access flaps in the top panel, and each access flap of the plurality of access flaps is foldably connected to the top panel at a respective fold line in the top panel.

24. The blank of claim 16, wherein the first side panel and the second side panel are for forming a bottom receptacle in the carton formed from the blank, the bottom receptacle is a continuous portion of the carton formed from the blank that is devoid of any seams or seals.

25. A method of forming a carton for holding a plurality of articles, the method comprising:

obtaining a blank comprising a plurality of panels comprising a bottom panel, a first side panel, a second side panel, a top panel, and a handle panel at least partially overlapping one of the first side panel and the second side panel, at least one gusset foldably connected to the bottom panel and one of the first side panel and the second side panel, an access feature formed in the top panel, and handle features comprising a handle opening in the handle panel;

forming an interior of the carton for holding the plurality of articles by positioning the plurality of panels;

forming the handle by positioning the handle panel to at least partially overlap at least one of the first side panel and the second side panel, the handle opening being spaced apart from the access feature and the handle panel and the handle opening are in face-to-face contact with the at least one of the first side panel and the second side panel.

26. The method of claim 25, wherein the handle panel is foldably connected to the top panel and the forming the handle comprises adhesively connecting the handle panel to the at least one of the first side panel and the second side panel.

27. The method of claim 26, wherein the handle panel comprises a handle portion adjacent the handle opening for grasping and carrying the carton.

28. The method of claim 25, wherein the access feature comprises a line of weakening, the line of weakening is a tear line, and the method comprises activating the access feature by tearing along the tear line to form a plurality of access flaps in the top panel.

29. The method of claim 28, wherein each access flap of the plurality of access flaps is foldably connected to the top panel at a respective fold line in the top panel, and the activating the access feature comprises positioning the plurality of access panels to allow access to the interior of the carton.

30. The method of claim 25, wherein the bottom panel comprises a first bottom end panel and second bottom end panel, the method comprising positioning the first bottom end panel to close the first end of the carton and positioning the second bottom end panel to close the second end of the carton.

31. The method of claim30, wherein the at least one gusset comprises a first pair of gussets at the first end of the carton and a second pair of gussets at the second end of the carton.

32. The method of claim 31, wherein each gusset of the first pair of gussets comprises a first gusset panel foldably connected to the first bottom end panel and a second gusset panel foldably connected to one of the first side panel and the second side panel, each gusset of the second pair of gussets comprises a third gusset panel foldably connected to the second bottom end panel and a fourth gusset panel foldably connected to one of the first side panel and the second side panel.

33. The method of claim 30, wherein the carton comprises a bottom receptacle comprising the first side panel and the second side panel, the bottom receptacle is a continuous portion of the carton devoid of any seams or seals, the forming the handle comprises attaching the handle panel to the bottom receptacle.

34. The method of claim 33, wherein the method comprises grasping and carrying the carton at the handle without activating the access feature.

35. The method of claim 25, wherein the carton is configured in a first orientation in which the handle panel is upward-facing such that that the carton can be carried at the handle opening, the method comprises positioning the carton to a second orientation in which the top panel is upward-facing and activating the access feature to allow a cooling material to be deposited through the access feature into the interior of the carton.