Hydraulic control device for forklift

• US 10,059,575 B2
• Filed: 02/12/2014
• Issued: 08/28/2018
• Est. Priority Date: 02/27/2013
• Status: Active Grant

• Current Assignee: Kabushiki Kaisha Toyota Jidoshokki
• Original Assignee: Kabushiki Kaisha Toyota Jidoshokki
• Inventors: Ueda, Yuki, Matsuo, Tsutomu, Uno, Takashi, Ishikawa, Hirohiko
• Primary Examiner(s): Leslie, Michael
• Assistant Examiner(s): Wiblin, Matthew
• Application Number:
  US14/769,836
• Publication Number:
  US 20160002017A1
• Time in Patent Office: 1,658 Days
• CPC Class Codes: B66F 9/22 Hydraulic devices or systems

Abstract

A hydraulic control device for a forklift includes: a plurality of hydraulic mechanisms including a lifting/lowering hydraulic cylinder and a tilting hydraulic cylinder; a hydraulic pump; an electric motor; a discharge control mechanism; a proportional valve; a flow rate control valve; and a controller. When the lifting/lowering hydraulic cylinder performs a lowering operation of the fork and a hydraulic mechanism other than the lifting/lowering hydraulic cylinder simultaneously performs a further operation, the controller controls an open degree of the proportional valve in accordance with a rotation speed difference of a required lowering operation rotation speed for the hydraulic pump, which is required to perform the lowering operation at an instructed speed that is in accordance with an operation amount of the lifting/lowering control member, and a required further operation rotation speed for the hydraulic pump, which is required to perform the further operation.

Claims

1. A hydraulic control device for a forklift comprising:

a plurality of hydraulic mechanisms, wherein the hydraulic mechanisms include

a lifting/lowering hydraulic cylinder that lifts and lowers a fork by supplying and discharging hydraulic oil in accordance with an operation of a lifting/lowering instruction member, and

a tilting hydraulic cylinder that tilts a mast, on which the fork is mounted, by supplying and discharging hydraulic oil in accordance with an operation of a tilting instruction member;

a hydraulic pump;

an electric motor that drives the hydraulic pump;

a discharge control mechanism arranged between the lifting/lowering hydraulic cylinder and the hydraulic pump, wherein the discharge control mechanism allows hydraulic oil to be discharged from the lifting/lowering hydraulic cylinder to the hydraulic pump when lowering the fork and stops the discharge of hydraulic oil from the lifting/lowering hydraulic cylinder to the hydraulic pump when stopping or lifting the fork;

a proportional valve arranged between the discharge control mechanism and a drain;

a flow rate control valve arranged between the discharge control mechanism and the drain, wherein the flow rate control valve opens at an open degree that is in accordance with a pressure difference between a front side and a rear side of the proportional valve; and

a controller that controls and drives the electric motor, wherein when the lifting/lowering hydraulic cylinder performs a lowering operation of the fork and a hydraulic mechanism other than the lifting/lowering hydraulic cylinder simultaneously performs a further operation, the controller controls an open degree of the proportional valve in accordance with a rotation speed difference of a required lowering operation rotation speed for the hydraulic pump, which is required to perform the lowering operation at an instructed speed that is in accordance with an operation amount of the lifting/lowering instruction member, and a required further operation rotation speed for the hydraulic pump, which is required to perform the further operation.

2. The hydraulic control device for a forklift according to claim 1, wherein when performing the lowering operation simultaneously with a plurality of further operations which includes the further operation, the controller controls the open degree of the proportional valve in accordance with a rotation speed difference between the required lowering operation rotation speed and a maximum rotation speed of required further operation rotation speeds, which is required to perform the respective plurality of further operations.

3. The hydraulic control device for a forklift according to claim 1, wherein when solely performing the lowering operation, the controller controls the open degree of the proportional valve in accordance with a rotation speed difference of the required lowering operation rotation speed and an actual rotation speed of the hydraulic pump.

4. The hydraulic control device for a forklift according to claim 1, wherein the discharge control mechanism is an on/off valve enabling setting of two positions where the on/off valve opens and closes, respectively.