Chilled beam pump module, system, and method

• US 10,060,638 B2
• Filed: 03/08/2017
• Issued: 08/28/2018
• Est. Priority Date: 02/02/2012
• Status: Active Grant

• Current Assignee: Semco LLC
• Original Assignee: Semco LLC
• Inventors: Fischer, John C., Mescher, Kirk T., Mitchell, Richard K., Glen, Stephen P., Carroll, Steven S.
• Primary Examiner(s): RUBY, TRAVIS C
• Application Number:
  US15/453,717
• Publication Number:
  US 20170205088A1
• Time in Patent Office: 538 Days
• CPC Class Codes: F24D 3/02 with forced circulation, e.g. by pumps pump constructions F04
• CPC Class Codes: F24F 3/08 with separate supply and return lines for hot and cold heat-exchange fluids i.e. so-called "4-conduit" system
• CPC Class Codes: F24F 5/0003 Exclusively-fluid systems
• CPC Class Codes: F24F 5/0089 Systems using radiation from walls or panels
• CPC Class Codes: F24F 5/0092 ceilings, e.g. cool ceilings
• CPC Class Codes: F28F 27/00 Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus control arrangements in general G05

Abstract

Multiple-zone chilled beam air conditioning systems for cooling multiple-zone spaces, methods of controlling chilled beams in multi-zone air conditioning systems, and chilled-beam pump modules for controlling zones of a chilled-beam heating and air conditioning system. Embodiments include a pump serving each zone that both recirculates water within the module and chilled beam and circulates water in and out of a chilled water distribution system through one or more valves to control the temperature of the water delivered to the chilled beams. Different embodiments adjust the temperature of the beam to avoid condensation, change pump speed to save energy or increase capacity, provide heating as well as cooling, use check valves to reduce the number of control valves required, can be used in two- or four-pipe systems, or a combination thereof.

Claims

1. A chilled beam air conditioning system for cooling a space the chilled beam air conditioning system comprising:

a chilled-water distribution system;

at least one chilled beam;

a conduit for passing water wherein;

the conduit comprises;

a supply portion that supplies the water to the at least one chilled beam; and

a return portion that returns the water from the at least one chilled beam;

the return portion is connected to the supply portion and the water recirculates from the return portion to the supply portion to control temperature of the at least one chilled beam;

a chilled-water inlet connecting the chilled-water distribution system to the supply portion of the conduit;

a chilled-water outlet connecting the return portion of the conduit to the chilled-water distribution system;

a chilled water control valve located in the chilled-water inlet or in the chilled-water outlet wherein the chilled water control valve controls flow of the water between the chilled-water distribution system and the conduit;

a pump mounted in the conduit wherein the pump;

circulates the water from the chilled-water distribution system through;

the chilled-water inlet, the supply portion of the conduit, the at least one chilled beam, the return portion of the conduit, and the chilled-water outlet to the chilled-water distribution system to cool the at least one chilled beam; and

recirculates the water from the return portion of the conduit to the supply portion of the conduit to control temperature of the at least one chilled beam;

a water temperature sensor that measures water temperature entering the at least one chilled beam;

a space temperature sensor;

a space humidistat; and

a digital controller specifically configured to control at least the chilled water control valve based upon input from the water temperature sensor and the space humidistat to control temperature of the water delivered to the at least one chilled beam to keep the water temperature entering the at least one chilled beam above a present dew point temperature within the space.

2. The chilled beam air conditioning system of claim 1 comprising multiple zones wherein each zone of the multiple zones comprises at least one of:

the at least one chilled beam;

the water temperature sensor;

the space temperature sensor;

the space humidistat; and

a chilled beam pump module comprising at least one of;

the conduit;

the chilled-water inlet;

the chilled-water outlet;

the chilled water control valve; and

the pump.

3. The chilled beam air conditioning system of claim 2 wherein:

each zone of the multiple zones further comprises one of the digital controller;

the chilled-water distribution system comprises at least one chilled water circulation pump, at least one chiller, and a chilled water loop, wherein the chilled water circulation pump circulates chilled water through the at least one chiller and through the chilled water loop;

each chilled beam of the at least one chilled beam is one of a passive chilled beam or an active chilled beam, wherein the passive chilled beam incorporates a chilled coil or plate and relies on natural convection and radiant heat transfer to condition space in the zone including cool air flowing downward to the space in a reverse chimney effect, and, for the active chilled beam, primary airflow is delivered through slots or nozzles causing induction of room air through an integrated coil in the active chilled beam;

in each zone of the multiple zones, the pump is mounted in the supply portion of the conduit or in the return portion of the conduit; and

the digital controller is further specifically configured to control at least the chilled water control valve based upon input from the space temperature sensor to control temperature of the water delivered to the at least one chilled beam to control temperature of the space relative to a set-point temperature.

4. The chilled beam air conditioning system of claim 1 wherein one of the chilled-water inlet or the chilled-water outlet comprises a check valve.

5. The chilled beam air conditioning system of claim 1 further comprising:

a warm-water inlet for connecting a warm-water distribution system to the supply portion of the conduit; and

a warm-water outlet for connecting the return portion of the conduit to the warm water distribution system.

6. The chilled beam air conditioning system of claim 1 further comprising:

a warm-water distribution system comprising at least one warm water circulation pump, at least one water heater, and a warm water loop, wherein the warm water circulation pump circulates warm water through the at least one water heater and through the warm water loop;

a warm-water inlet connecting the warm-water distribution system to the supply portion of the conduit;

a warm-water outlet connecting the return portion of the conduit to the warm water distribution system; and

a warm water control valve located in the warm-water inlet or in the warm-water outlet wherein the warm water control valve controls flow of the water between the warm-water distribution system and the conduit;

wherein one of the chilled-water control valve or the warm-water control valve is connected to the supply portion of the conduit and another of the chilled-water control valve or the warm-water control valve is connected to the return portion of the conduit.

7. The chilled beam air conditioning system of claim 6 wherein:

one of the chilled-water inlet or the warm-water inlet comprises a first check valve; and

one of the chilled-water outlet or the warm-water outlet comprises a second check valve.

8. The chilled beam air conditioning system of claim 1 wherein:

the pump is a multiple-speed pump and the digital controller controls speed of the pump including, when operating in a cooling mode;

slowing the pump to reduce energy consumption of the pump when space temperature, input from the space temperature sensor, is below a set-point temperature; and

accelerating the pump to increase cooling capacity of the at least one chilled beam by evening out temperature of the at least one chilled beam when the space temperature is above the set-point temperature.

9. The chilled beam air conditioning system of claim 1 wherein:

the at least one chilled beam comprises an active chilled beam;

the chilled beam air conditioning system further comprises an outside air delivery system that delivers outside air to the active chilled beam;

the outside air delivery system removes humidity from the outside air in the outside air delivery system before delivery to the active chilled beam; and

the chilled beam air conditioning system uses the input from the space humidistat to control how much humidity is removed from the outside air in the outside air delivery system.

10. The chilled beam air conditioning system of claim 1 wherein the chilled-water distribution system comprises only one chilled water loop rather than a chilled water supply loop and a separate chilled water return loop.

11. A method of controlling at least one chilled beam in a zone of an air conditioning system, wherein the at least one chilled beam is cooled with chilled water, the method comprising at least the acts of:

operating a zone pump serving the zone that both recirculates water through the at least one chilled beam and circulates chilled water from a chilled-water distribution system into the at least one chilled beam;

measuring space temperature within the zone;

determining a present dew point temperature within the zone;

measuring temperature of water entering the at least one chilled beam; and

automatically modulating at least one chilled-water control valve including regulating how much water passing through the zone pump is recirculated through the at least one chilled beam and how much of the water passing through the zone pump is circulated from the chilled-water distribution system, wherein the act of automatically modulating the at least one chilled-water control valve comprises maintaining the temperature of the water entering the at least one chilled beam at least a predetermined temperature differential above the present dew point temperature within the zone.

12. A controllable chilled-beam pump module for controlling at least one zone of a chilled-beam air conditioning system, the controllable chilled-beam pump module comprising:

a conduit through which water passes wherein;

the conduit comprises a supply portion supplying the water to at least one chilled beam located within the at least one zone of the chilled-beam air conditioning system;

the conduit comprises a return portion returning the water from the at least one chilled beam;

the return portion is connected to the supply portion;

the water recirculates within the conduit from the return portion to the supply portion and through the at least one chilled beam to control a temperature of the water entering the at least one chilled beam;

a pump mounted in the conduit that circulates the water through the conduit and through the at least one chilled beam and recirculates the water within the conduit from the return portion to the supply portion to control the temperature of the water entering the at least one chilled beam;

a chilled-water control valve that controls exchange of the water between a chilled-water distribution system and the conduit wherein the chilled-water control valve is connected to the supply portion of the conduit or to the return portion of the conduit;

a digital controller that;

receives measured space temperature from within the at least one zone;

receives measured humidity, dew point, or a parameter that can be used to calculate humidity or dew point, from within the at least one zone;

receives measured temperature of the water entering the at least one chilled beam; and

when the at least one zone is operating in a cooling mode, automatically modulates the chilled-water control valve including regulating how much of the water passing, through the pump is recirculated through the at least one chilled beam and how much of the water passing through the pump is circulated from the chilled-water distribution system, including maintaining the temperature of the water entering the at least one chilled beam at least a predetermined temperature differential above the dew point within the at least one zone.

13. The controllable chilled-beam pump module of claim 12 wherein the pump is a multiple-speed pump and wherein the digital controller controls speed of the pump including, in the cooling mode:

slowing the pump to reduce energy consumption of the pump when the measured space temperature is below a set-point temperature; and

accelerating the pump to increase cooling capacity of the at least one chilled beam by evening out temperature of the at least one chilled beam when the measured space temperature is above the set-point temperature.

14. The controllable chilled-beam pump module of claim 12 further comprising a chilled-water check valve that controls exchange of the water between the chilled-water distribution system and the conduit wherein the chilled-water check valve is connected to the supply portion of the conduit or to the return portion of the conduit.

15. The controllable chilled-beam pump module of claim 14 wherein the chilled-water check valve equalizes pressure between a warm-water distribution system and the chilled-water distribution system to prevent excessive buildup of pressure within the warm-water distribution system due to expansion from increasing temperature.

16. The controllable chilled-beam pump module of claim 12 further comprising:

a chilled-water inlet that, connects the chilled-water distribution system to the supply portion of the conduit; and

a chilled-water outlet that connects the return portion of the conduit to the chilled-water distribution system;

wherein the chilled-water control valve is located in the chilled water inlet or the chilled water outlet.

17. The controllable chilled-beam pump module of claim 16 further comprising:

a warm-water inlet for connecting a warm-water distribution system to the supply portion of the conduit; and

a warm-water outlet for connecting the return portion of the conduit to the warm-water distribution system.

18. The controllable chilled-beam pump module of claim 12 further comprising the at least one chilled beam located within the at least one zone of the chilled-beam heating and air conditioning system wherein:

the at least one chilled beam comprises a passive chilled beam incorporating a chilled coil or plate and relying on natural convection and radiant heat transfer to condition the at least one zone including cooling air flowing downward in the at least one zone in a reverse chimney effect.

19. The controllable chilled-beam pump module of claim 12 further comprising the at least one chilled beam located within the at least one zone of the chilled-beam heating and air conditioning system wherein:

the at least one chilled beam comprises an active chilled beam wherein air is delivered through slots or nozzles causing induction of room air through an integrated coil in the active chilled beam.

20. The controllable chilled-beam pump module of claim 12 wherein, when the at least one zone is operating in a heating mode, the digital controller receives the measured space temperature from within the at least one zone and automatically controls how much of the water passing through the pump is recirculated within the conduit from the return portion to the supply portion to control the temperature of the water entering the at least one chilled beam to control the space temperature.