Systems and methods of alternate operation for a scanner-scale having an item overhang detection system

• US 10,060,785 B2
• Filed: 09/22/2014
• Issued: 08/28/2018
• Est. Priority Date: 10/02/2013
• Status: Active Grant

• Current Assignee: Datalogic USA, Inc.
• Original Assignee: Datalogic USA, Inc.
• Inventors: McQueen, Alexander M., Schler, Matt D
• Primary Examiner(s): HULS, NATALIE F
• Application Number:
  US14/493,220
• Publication Number:
  US 20150090503A1
• Time in Patent Office: 1,436 Days
• CPC Class Codes: G01G 23/00 Auxiliary devices for weighing apparatus

Abstract

In a scanner-scale system for passing items through a read zone over a weigh platter of the scanner-scale, the system including an item overhang detection system operable for providing an output upon sensing that an item overhangs beyond an edge of the weigh platter, systems and methods are disclosed for using output from the item overhang detection system to both (1) reduce erroneous weighing upon sensing that an item overhangs beyond an edge of the weigh platter (such as by alerting the operator that an item overhang condition has been detected and thus prompting the operator to reposition the item so as to be fully on scale) and (2) initiate an alternate function of the scanner-scale independent of weighing operation.

Claims

1. A scanner-scale system for passing items to be read through a read zone of the scanner-scale, comprising

an item identification system operable for obtaining item identification data of an item as it is passed through the read zone;

a weigh platter;

an item overhang detection system operable for providing an output upon sensing that an item overhangs beyond an edge of the weigh platter, wherein the overhang detection system is operable to both (1) reduce erroneous weighing upon sensing that an item overhangs beyond an edge of the weigh platter and (2) initiate an alternate function of the scanner-scale independent of weighing operation;

wherein the alternate function comprises the item identification system being operable to use output from the item overhang detection system for detection of exit and entry of items for allowing successful reading of multiple items having the same identification data using a double-read timer and without requiring expiration of the double-read timer.

2. A scanner-scale system according to claim 1 further comprising a controller operable to use the output from the item overhang detection system as detection of exit and entry of items from the read zone to control a double-read prevention scheme.

3. A scanner-scale system for passing items to be read through a read zone of the scanner-scale, comprising

an item identification system operable for obtaining item identification data of an item as it is passed through the read zone;

a weigh platter;

overhang detection means for sensing that an item overhangs beyond an edge of the weigh platter;

a controller operable to both (1) reduce erroneous weighing upon the overhang detection means sensing that an item overhangs beyond an edge of the weigh platter and (2) initiate an alternate function of the scanner-scale independent of weighing operation;

wherein the alternate function comprises the item identification system being operable to use output from the item overhang detection system for detection of exit and entry of items for successfully reading multiple items having the same identification data using a double-read timer and without requiring expiration of the double-read timer.

4. A method of operating a scanner-scale, comprising the steps of

passing items through a read zone over a weigh platter of the scanner-scale;

obtaining item identification data of an item as it is passed through the read zone;

providing the scanner-scale with an item overhang detection system, wherein the overhang detection system is operable for providing an output upon sensing that an item overhangs beyond an edge of the weigh platter;

during weighing operation, using the output from the item overhang detection system to reduce erroneous weighing upon sensing that an item overhangs beyond an edge of the weigh platter;

using output from the item overhang detection system for an alternate function of the scanner-scale independent of weighing operation, wherein the alternate function comprises using output from the item overhang detection system for detection of exit and entry of items from the read zone to allow reading of consecutive items having the same code using a double-read timer and without requiring expiration of the double-read timer.

5. A method according to claim 4 wherein using the output from the item overhang detection system to reduce erroneous weighing comprises signaling or alerting an operator that an off-scale condition is detected.

6. A method according to claim 4 wherein using the output from the item overhang detection system to reduce erroneous weighing comprises delaying notification of a successful weighing operation until item overhang is no longer sensed by the item overhang detection system.

7. A method according to claim 4 further comprising

operating the item overhang detection system during a sleep state of the scanner-scale;

using the output from the item overhang detection system as a wake-up signal for prompting the scanner-scale to switch from the sleep state to an active state.

8. A method according to claim 4 wherein the alternate function of the scanner-scale further comprises using the output from the item overhang detection system as a wake-up signal for prompting the scanner-scale to switch from a sleep state to an active state.

9. A method according to claim 4 further comprising

during scanning operation, using output from the item overhang detection system to monitor item scan speed by sensing an item passing by an upstream edge of the weigh scale and subsequently sensing the item passing a downstream edge of the weigh scale.

10. A method according to claim 4 wherein the alternate function of the scanner-scale further comprises using the output from the item overhang detection system to monitor item scan speed by sensing an item passing by an upstream edge of the weigh scale and subsequently sensing the item passing a downstream edge of the weigh scale.

11. A method according to claim 4 further comprising

during scanning operation, using output from the item overhang detection system to monitor operator scanning technique by sensing progression of an item passing successive edges of the weigh scale.

12. A method according to claim 4 wherein the alternate function of the scanner-scale further comprises using the output from the item overhang detection system to monitor operator scanning technique by sensing progression of an item passing successive edges of the weigh scale.

13. A method according to claim 4 further comprising

reading an optical code on the item being moved through the read zone to obtain the item identification data;

appending output information from the item overhang detection system to the identification data for transmitting the item identification data and the output information to the POS.

14. A method according to claim 4 wherein using output from the item overhang detection system to initiate an alternate function further comprises determining whether an item has been read on a first pass through the read zone by

(a) using the output from the item overhang detection system to detect an item passing an upstream edge of the weigh scale;

(b) reading an optical code on the item being moved through the read zone to obtain item identification data;

(c) using the output from the item overhang detection system to detect the item passing a downstream edge of the weigh platter;

(d) determining that the item has been read on a first pass through the read zone if the item was read after being detected to have passed the upstream edge of the weigh platter and before being detected to have passed the downstream edge of the weigh platter.

15. A method according to claim 4 wherein using output from the item overhang detection system to initiate an alternate function further comprises the steps ofdetecting an item passing an upstream edge of the weigh scale;

2) after the item has passed the upstream edge of the weigh scale, attempting to read an optical code on the item and determining if the code has been successfully read;

3) detecting the item passing a downstream edge of the weigh platter;

4) storing a successful first-pass read count as the sum of items in which all three steps 1-3 occur consecutively and the step 2 was a successful reading of the optical code.

16. A method according to claim 15 further comprising determining a first-pass read rate by

storing a count of all items passing over the scanner-scale;

forming a ratio of successful first-pass read count divided by the count of all items.

17. A method according to claim 4 wherein using output from the item overhang detection system to initiate the alternate function further comprises the steps of

detecting downstream exit of a first item having been previously successfully read within a double-read timer;

resetting the double-read timer and permitting reading of a subsequent second item, having the same code as the first item, without requiring expiration of the double-read timer.

18. A method of operating a scanner-scale according to claim 4 wherein the step of being operable to use output from the item overhang detection system comprises

reading a first item in the read zone;

permitting a subsequent second item, duplicate of the first, to be read without waiting for expiration of double-read delay upon detection of exit of the first item from the read zone by the item overhang detection system.

19. A method of operating a scanner-scale according to claim 4 wherein using output from the item overhang detection system for detection of exit and entry of items from the read zone to allow reading of consecutive items having the same code using a double-read timer and without requiring expiration of the double-read timer, comprises

(a) via the item overhang detection system, detecting exit through a downstream edge of the read zone of a first item having a first code having been previously successfully read within the double-read timer, (b) via the item overhang detection system, detecting subsequent entry of a second item having a second code through an upstream edge into the read zone, (c) upon detecting, via the overhang detection system, exit of the first item and subsequent entry of the second item, resetting the double-read timer and permitting successful reading of the second code that is the same as the first code without requiring expiration of the double-read timer.

20. A method of operating a scanner-scale according to claim 4 wherein using output from the item overhang detection system for detection of exit and entry of items from the read zone to allow reading of consecutive items having the same code using a double-read timer and without requiring expiration of the double-read timer, comprises

(a) reading a first code on a first item in the read zone;

(b) upon detecting via the item overhang system a second item entering an upstream edge of the read zone after the code on the first item has been read, permitting successful reading of a second code, the same as the first code, on the second item without requiring expiration of the double-read timer.