Heatable window with a high-pass frequency selective surface

• US 10,062,952 B2
• Filed: 05/02/2017
• Issued: 08/28/2018
• Est. Priority Date: 02/11/2014
• Status: Active Grant

• Current Assignee: Vitro Automotive Holdings Corporation
• Original Assignee: Pittsburgh Glass Works LLC (LKQ Corporation)
• Inventors: Dai, David, Dishart, Peter T., Mehta, Kaushal
• Primary Examiner(s): Fuqua, Shawntina
• Application Number:
  US15/584,539
• Publication Number:
  US 20170250456A1
• Time in Patent Office: 483 Days
• CPC Class Codes: B32B 17/10036 comprising two outer glass sheets
• CPC Class Codes: B32B 17/10174 Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
• CPC Class Codes: B32B 17/10761 containing vinyl acetal
• CPC Class Codes: B32B 17/1077 containing polyurethane
• CPC Class Codes: C03C 17/36 at least one coating being a metal
• CPC Class Codes: C03C 17/3639 Multilayers containing at least two functional metal layers
• CPC Class Codes: C03C 17/3644 the metal being silver
• CPC Class Codes: C03C 17/3673 specially adapted for use in heating devices for rear window of vehicles
• CPC Class Codes: C03C 2218/328 Partly or completely removing a coating
• CPC Class Codes: C03C 27/10 with the aid of adhesive specially adapted for that purpose
• CPC Class Codes: H01Q 1/1278 in association with heating wires or layers
• CPC Class Codes: H01Q 15/0013 said selective devices working as frequency-selective reflecting surfaces, e.g. FSS, dichroic plates, surfaces being partly transmissive and reflective
• CPC Class Codes: H05B 2203/011 Heaters using laterally extending conductive material as connecting means
• CPC Class Codes: H05B 2203/013 Heaters using resistive films or coatings
• CPC Class Codes: H05B 3/0042 used in motor vehicles
• CPC Class Codes: H05B 3/84 Heating arrangements specially adapted for transparent or reflecting areas, e.g. for demisting or de-icing windows, mirrors or vehicle windshields

Abstract

An electrically conductive coating of an automotive heatable windshield having a frequency selective surface area that facilitates the transmission of radio frequency signals. The FSS area may be a high-pass filter such that RF signals at any polarization can pass through the glazing over a wide frequency band. The FSS area is defined by a pattern in the conductive coating such that, when the conductive coating is used to heat the windshield, electrical current flows through the FSS area to mitigate hot and cold spots.

Claims

1. A heatable window comprising:

a transparent substrate sheet having at least one major surface;

a coating on said surface of said substrate sheet, said coating being responsive to electrical voltage to heat said window, an area of said coating defining at least two linear arrays of elements wherein each of said elements includes a first set of slots that are parallel to each other and a second set of slots that are parallel to each other with the slots in said first set being oriented orthogonally to the slots of said second set, each of said slots being a strip of predetermined width and predetermined length that is void of said coating, said at least two elements, in combination with the coating adjacent and between the slots thereof, defining a frequency selective surface wherein the elements of said frequency selective surface are aligned in at least one linear array with a portion of the coating separating adjacent elements of said array, and wherein the adjacent elements of said at least one linear array of elements are separated by a group of two or more channels, each of said channels having a length that corresponds to the length of at least one of said linear arrays of elements, each of said chambers also having a predetermined width and being parallel to each other and also parallel to the slots of one of said first set of slots of said elements or said second set of slots of said elements, said frequency selective surface passing signals within at least one predetermined frequency range and also providing thermal heating to at least a portion of said transparent substrate that defines said frequency selective surface, said frequency selective surface mitigating thermal extremes in areas of said sheet that are adjacent to said frequency selective surface.

2. The heatable window of claim 1 wherein each of the channels of each said group are oriented in a direction that is parallel to the slots of said first set of slots in each element, said channels being spaced apart from each other by a predetermined, constant dimension.

3. The heatable window of claim 1 wherein each of the channels of each said group are oriented in a direction that is parallel to the slots of said second set of slots in each element, said channels being spaced apart from each other by a predetermined constant dimension.

4. A coated window having a frequency selective surface, said window comprising:

a transparent substrate sheet that defines a major surface;

an electrically conductive coating that covers a major surface of said substrate sheet;

two or more spaced bus bars that are in electrical contact with said coating;

a first lead that contacts at least one of the bus bars and a second lead that contacts at least a second of said bus bar to provide electrical connections to the bus bars; and

an area of said coating that defines a frequency selective surface that passes signals within at least one predetermined frequency band, said frequency selective surface including;

at least two groups of channels, each channel being approximately parallel to the other channels in the same group and to channels in other groups, each of said channels having a predetermined width and a length that corresponds to one dimension of the frequency selective surface, each group of at least two groups of channels being spaced apart from each other in a direction that is orthogonal to said channels by a predetermined dimension; and

at least two sets of slots, the slots in each set defining a square-wave pattern, at least one square-wave pattern of said slots being situated between two groups of channels, each square-wave pattern having a predetermined width and a length that corresponds to the length of said channels, said groups of channels and said square-wave patterns combining to form a repeating pattern of channels, square-wave pattern, and channels to define said frequency selective surface.

5. The window as claimed in claim 4 wherein said slots in the channels in said groups and slots in said square-wave pattern that are parallel to the channels in said groups facilitate the passage of horizontally polarized signals through said frequency selective surface.

6. The window as claimed in claim 4 wherein said slots in said square-wave pattern that are orthogonal to the channels in said groups facilitate the passage of vertically polarized signals through said frequency selective surface.

7. The window as claimed in claim 4 wherein said square-wave pattern includes slots that have a length corresponding to at least one-half the wavelength of the lowest passing signal frequency.

8. The window as claimed in claim 4 wherein said frequency selective surface passes horizontally polarized RF signals from 3.5 GHz to 11.5 GHz with low loss.

9. The window as claimed in claim 4 wherein said electrically conductive coating is adapted to conduct electricity and wherein said frequency selective surface is oriented such that electric current flows between said channels of said group of channels from the first bus bar to the second bus bar.