Connector assembly for attaching a cable to an electrical device

• US 10,062,988 B1
• Filed: 09/19/2017
• Issued: 08/28/2018
• Est. Priority Date: 09/19/2016
• Status: Active Grant

• Current Assignee: Ardent Concepts, Inc. (Amphenol Corporation)
• Original Assignee: Ardent Concepts, Inc. (Amphenol Corporation)
• Inventors: Vinther, Gordon A, Diaz, Sergio, DiDonna, Joseph F
• Primary Examiner(s): Hyeon, Hae Moon
• Assistant Examiner(s): Burgos-Guntin, Nelson R
• Application Number:
  US15/708,852
• Time in Patent Office: 343 Days
• Field of Search: 439 95, 439378, 439700
• CPC Class Codes: H01R 12/7005 Guiding, mounting, polarizing or locking means; Extractors for printed circuit boards H05K
• CPC Class Codes: H01R 12/7029 not integral with the coupling device
• CPC Class Codes: H01R 12/7052 characterised by the locating members
• CPC Class Codes: H01R 12/714 with contacts abutting directly the printed circuit; Button contacts therefore provided on the printed circuit
• CPC Class Codes: H01R 12/716 Coupling device provided on the PCB
• CPC Class Codes: H01R 13/08 Resiliently-mounted rigid pins or blades
• CPC Class Codes: H01R 13/2421 using coil springs
• CPC Class Codes: H01R 13/622 Screw-ring or screw-casing H01R13/623 takes precedence
• CPC Class Codes: H01R 13/652 with earth pin, blade or socket

Abstract

A connector assembly for terminating cables to a PCB. An interface of compliant contacts within in a cylindrical disk of dielectric material and a boss with the cable attached reciprocate within a cylindrical sleeve with the interface toward the PCB. Springs bias the interface and boss toward the PCB. The sleeve, interface, boss/cable assembly, and springs are slid into a barrel that has a pair of pawls extending paraxially from the proximal end. The pawls combine with paraxial alignment fingers on the sleeve. In the unattached position, the circular alignment posts fit into round PCB holes. As the connector is pushed toward the PC, the sleeve contacts the PCB and stops, but the barrel continues until it is free to rotate to an attached position where the pawl fingers slide under the PCB. An optional locking mechanism locks the barrel in the attached position.

Claims

1. An electrical connector assembly comprising:

(a) an electrical cable having at least one cable signal conductor, a dielectric surrounding the cable signal conductor, and a shield surrounding the dielectric;

(b) a cylindrical barrel with an axial bore, a proximal end, a distal end opposite the proximal end, a pair of opposed barrel windows, and a pair of opposed pawls extending paraxially from the proximal end, each pawl having a perpendicular pawl finger, and each barrel window having a proximal edge and a sloped edge extending distally from the proximal edge at an angle to a longitudinal edge;

(c) a cylindrical sleeve with an axial bore, a proximal end, and a distal end, sleeve knobs extending radially adjacent to the distal end, and a pair of opposed alignment fingers extending paraxially from the proximal end, the sleeve being within the barrel bore such that the alignment fingers and pawls abut each other longitudinally to form a pair of opposed alignment posts with a circular cross-section and the sleeve knobs rest on the proximal edge of the barrel windows;

(d) a cylindrical interface with a distal face and a proximal face, the interface having a compliant signal contact extending between the distal face and the proximal face for each cable signal conductor, and at least one compliant ground contact extending between the distal face and the proximal face, the interface reciprocating within the axial bore of the sleeve and the axial bore of the sleeve at the proximal end of the sleeve;

(e) an electrically-conductive, cylindrical boss having a distal face, a proximal face, and an axial through hole between the distal face and the proximal face, the cable extending into the distal face with the cable shield electrically attached to the boss and the cable signal conductor and dielectric extending to the proximal face, the boss reciprocating within the axial bore of the sleeve with the boss proximal face abutting the interface distal face so that the signal contact makes electrical contact with the cable signal conductor and the at least one ground contact makes electrical contact with the boss;

(f) a boss spring biasing the boss and interface toward the sleeve proximal end;

(g) a sleeve spring biasing the sleeve toward the barrel proximal end;

(h) a cap with a hole through which the cable extends from the boss, the cap mechanically attached to the barrel distal end to retain the sleeve, interface, boss, boss spring, and sleeve spring within the barrel;

(i) whereby, when the barrel is rotated in a predetermined direction relative to the sleeve from an unattached position to an attached position, the unattached position being when the alignment posts have a circular cross-section and the sleeve knobs rest on the proximal edges of the barrel windows for proper alignment between the barrel and the sleeve, and the attached position being when the pawl fingers no longer form a circular cross-section with the alignment fingers.

2. The electrical connector assembly of claim 1 further comprising a locking mechanism for locking the assembly in the attached position, the locking mechanism comprising:

(a) opposed paraxial grip slots at the distal end of the barrel;

(b) a cylindrical locking tube with a proximal end, a distal end, an axial bore, opposed paraxial grips at the proximal end, and opposed tabs extending paraxially from the proximal end, each tab having a tab end with an offset notch, the locking tube being within the barrel bore with the grips in the grip slots and the locking tube tab ends abutting the sleeve knobs;

(c) a locking tube spring biasing the locking tube tabs against the sleeve knobs; and

(d) the cap retaining the locking tube and locking tube spring within the barrel;

(e) whereby, when the barrel is rotated from the unattached position to the attached position, the tabs rotate relative to the sleeve knobs until the sleeve knobs align with the notches and the locking tube spring pushes the locking tube proximally so that the sleeve knobs are within the notches, thereby preventing the barrel from being rotated to the unattached position, and

(f) whereby, when the grips are pulled toward the cap, the notches are pulled from the sleeve knobs, and the barrel can be rotated to the unattached position.

3. The electrical connector assembly of claim 1 wherein the sleeve has an annular shoulder in the axial bore adjacent to the proximal end, the interface has an annular shoulder adjacent to the distal face, and the interface is retained within the axial bore of the sleeve by the interface annular shoulder abutting the sleeve annular shoulder.

4. The electrical connector assembly of claim 1 wherein the interface is composed of a non-conductive material, the signal contact resides in a signal aperture extending between the distal face and the proximal face, and each ground contact resides in a ground aperture extending between the distal face and the proximal face.

5. The electrical connector assembly of claim 1 wherein the signal contact and the at least one ground contact are provided by an isotropic conductive elastomer.

6. The electrical connector assembly of claim 1 further comprising a cap thread at the distal end of the barrel and the cap being mechanically attached to the distal end by turning onto the cap thread.