Lamination clamping structure

• US 10,063,116 B2
• Filed: 10/07/2014
• Issued: 08/28/2018
• Est. Priority Date: 10/07/2014
• Status: Active Grant

• Current Assignee: Hamilton Sundstrand Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Original Assignee: Hamilton Sundstrand Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Himmelmann, Richard A.
• Primary Examiner(s): Leung, Quyen
• Assistant Examiner(s): Johnson, Eric
• Application Number:
  US14/508,843
• Publication Number:
  US 20160099621A1
• Time in Patent Office: 1,421 Days
• Field of Search: 310216129-216134, 310214-215
• CPC Class Codes: H02K 1/24 Rotor cores with salient poles ; Variable reluctance rotors
• CPC Class Codes: H02K 1/28 Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures
• CPC Class Codes: H02K 16/00 Machines with more than one rotor or stator machines for transmitting mechanical power from a driving shaft to a driven shaft and comprising structurally interrelated motor and generator parts H02K51/00; permanent magnet machines with multiple rotors or stators relatively rotated for vectorially combining the excitation fields or the armature voltages H02K21/029
• CPC Class Codes: H02K 16/02 Machines with one stator and two or more rotors
• CPC Class Codes: H02K 19/38 Structural association of synchronous generators with exciting machines
• CPC Class Codes: H02K 3/527 applicable to rotors only

Abstract

A generator rotor system having various features is disclosed. The generator rotor system has at least one main generator rotor with winding-pole sets spaced annularly about the rotor. The tendency of the rotor laminations of the poles to distort and or displace under the centrifugal force of the spinning rotor is ameliorated by a lamination clamping structure disposed axially outboard of the winding-pole sets.

Claims

1. A main stage generator rotor comprising:

a first winding-pole set comprising a winding and a pole comprising rotor laminations; and

a lamination clamping structure,

wherein the main stage generator rotor has an axis of rotation;

wherein the lamination clamping structure is disposed proximate to the pole of the first winding-pole set and exerts a compressive force on the rotor laminations along the axis of rotation;

a second winding-pole set;

wherein the lamination clamping structure comprises a winding support wedge disposed between the first winding-pole set and the second winding-pole set;

whereby a co-axial portion of the windings of the first winding-pole set is held in position by the winding support wedge, and whereby a co-axial portion of the windings of the second winding-pole set is held in position by the winding support wedge;

wherein the winding support wedge comprises;

a longitudinal aperture through which a tensioning apparatus extends, wherein a radially innermost point of the longitudinal aperture is at a greater distance from a radial center of the rotor than a radially outermost point of the windings of the first winding-pole set and the second winding-pole set; and

wherein the lamination clamping structure further comprises;

a lamination clamp comprising a flange extending axially inward from a first annular containment member and axially inward from a second annular containment member,

wherein the first annular containment member and the second annular containment member are disposed axially outboard of the first winding-pole set, whereby the lamination clamp is held in mechanical communication with the rotor laminations of the pole of the first winding-pole set;

a first axial containment plate comprising an annular plate axially outboard the first annular containment member, relative to the first winding-pole set, and supporting the first annular containment member;

a second axial containment plate supporting the second annular containment member and comprising an annular plate axially outboard the second annular containment member, relative to the first winding-pole set, and disposed at the axially opposing side of the first winding-pole set relative to the first axial containment plate; and

the tensioning apparatus comprising a shaft extending through an aperture disposed in the first axial containment plate and terminating in the second axial containment plate whereby the compressive force is exerted on the first axial containment plate and the second axial containment plate.

2. The main stage generator rotor according to claim 1, wherein the main stage generator rotor comprises twelve winding-pole sets.

3. The main stage generator rotor according to claim 1, wherein the winding support wedge further comprises a circumferentially extending portion that extends to occupy an area between the first winding-pole set and the second winding-pole set.

4. The main stage generator rotor according to claim 3, wherein the winding support wedge further comprises a radially extending portion extending between the first winding-pole set and the second winding-pole set.

5. The main stage generator rotor according to claim 4, wherein the winding support wedge is T-shaped.

6. The main stage generator rotor according to claim 4, wherein the longitudinal aperture through which the tensioning apparatus extends is disposed in the circumferentially extending portion.

7. The main stage generator rotor according to claim 4, wherein the circumferentially extending portion and the radially extending portion are formed from a single piece.

8. The main stage generator rotor of claim 1, wherein the longitudinal aperture and the windings of the first winding-pole set and the second winding-pole set are circumferentially independent.

9. A generator rotor system comprising:

a first exciter rotor;

a second exciter rotor;

a permanent magnet rotor;

a first main stage generator rotor;

a second main stage generator rotor,

wherein each of the first main stage generator rotor and the second main stage generator rotor share an axis of rotation,

wherein the first exciter rotor is disposed at an axial outboard end of the generator rotor system,

wherein the permanent magnet rotor is disposed at a second axial outboard end of the generator rotor system,

wherein the second exciter rotor is disposed adjacent to and axially inboard of the permanent magnet rotor,

wherein the first main stage generator rotor and the second main stage generator rotor are both disposed axially inboard of the first exciter rotor and the second exciter rotor, and

wherein each of the first main stage generator rotor and the second main stage generator rotor comprise;

a first winding-pole set comprising a winding and a pole comprising rotor laminations; and

a lamination clamping structure,

wherein the lamination clamping structure is disposed proximate to the pole of the first winding-pole set and exerts a compressive force on the rotor laminations along the axis of rotation,

wherein each of the first main stage generator rotor and the second main stage generator rotor comprise a second winding-pole set,

wherein the lamination clamping structure comprises a winding support wedge disposed between the first winding-pole set and the second winding-pole set,

wherein the winding support wedge comprises a longitudinal aperture through which a tensioning apparatus extends, wherein a radially innermost point of the longitudinal aperture is at a greater distance from a radial center of the rotor than a radially outermost point of the windings of the first winding-pole set and the second winding-pole set; and

wherein the lamination clamping structure further comprises;

a lamination clamp comprising a flange extending axially inward from a first annular containment member and axially inward from a second annular containment member, wherein the first annular containment member and the second annular containment member are disposed axially outboard of the first winding-pole set, whereby the lamination clamp is held in mechanical communication with the rotor laminations of the pole of the first winding-pole set;

a first axial containment plate comprising an annular plate axially outboard the first annular containment member, relative to the first winding-pole set, and supporting the first annular containment member;

a second axial containment plate supporting the second annular containment member and comprising an annular plate axially outboard the second annular containment member, relative to the first winding-pole set, and disposed at the axially opposing side of the first winding-pole set relative to the first axial containment plate; and

a tensioning apparatus comprising a shaft extending through an aperture disposed in the first axial containment plate and terminating in the second axial containment plate whereby the compressive force is exerted on the first axial containment plate and the second axial containment plate.

10. The generator rotor system according to claim 9, wherein the first main stage generator rotor and the second main stage generator rotor each comprise twelve winding-pole sets.

11. The generator rotor system according to claim 9, wherein the winding support wedge comprises a wedge whereby a co-axial portion of the windings of the first winding-pole set is held in position and whereby a co-axial portion of the windings of the second winding-pole set is held in position.

12. The generator rotor system according to claim 11,

wherein the winding support wedge further comprises a circumferentially extending portion that extends to occupy an area between the first winding-pole set and the second winding-pole set.