Shaft mounted monitor for rotating machinery
First Claim
1. A shaft-mounted monitoring system configured to monitor a rotating shaft configured to transfer power from a prime mover to an electrical generator in an electric power generation system, the shaft-mounted monitoring system comprising:
- a housing configured to be coupled to the rotating shaft;
a first sensor configured to be disposed within the housing, the first sensor further configured to output a first signal representative of a rotational component of the rotating shaft;
a second sensor configured to be disposed within the housing, the second sensor further configured to output a second signal representative of a second condition related to the rotating shaft, the second signal representing a physical condition different from a rotational component of the rotating shaft;
a processor in communication with the first sensor and the second sensor, and configured to;
calculate a first condition related to the rotational component based on the first signal; and
calculate a second condition based on the second signal, the second condition different from the rotational component of the rotating shaft;
a wireless transmitter in communication with the processor and configured to transmit a digitized representation of the first condition and the second condition to a consuming device; and
a power supply in electrical communication with the sensor, the wireless transmitter, and the processor, and configured to supply electrical power to the sensor, processor, and the wireless transmitter.
2 Assignments
0 Petitions
Accused Products
Abstract
Disclosed herein is a shaft-mounted monitor for monitoring conditions of a rotating shaft using a calculated rotational component of the rotating shaft. The monitor may include a sensor such as an accelerometer, thermal sensor, strain gauge, or the like. In various embodiments, a variety of parameters relating to the rotating shaft may be monitored, such as a temperature, rotational speed, angular position, torque, power, frequency, or the like. The monitor may include a wireless transmitter to transmit the monitored condition of the rotating shaft to an intelligent electronic device or a monitoring system.
64 Citations
20 Claims
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1. A shaft-mounted monitoring system configured to monitor a rotating shaft configured to transfer power from a prime mover to an electrical generator in an electric power generation system, the shaft-mounted monitoring system comprising:
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a housing configured to be coupled to the rotating shaft; a first sensor configured to be disposed within the housing, the first sensor further configured to output a first signal representative of a rotational component of the rotating shaft; a second sensor configured to be disposed within the housing, the second sensor further configured to output a second signal representative of a second condition related to the rotating shaft, the second signal representing a physical condition different from a rotational component of the rotating shaft; a processor in communication with the first sensor and the second sensor, and configured to; calculate a first condition related to the rotational component based on the first signal; and calculate a second condition based on the second signal, the second condition different from the rotational component of the rotating shaft; a wireless transmitter in communication with the processor and configured to transmit a digitized representation of the first condition and the second condition to a consuming device; and a power supply in electrical communication with the sensor, the wireless transmitter, and the processor, and configured to supply electrical power to the sensor, processor, and the wireless transmitter. - View Dependent Claims (2, 3, 4, 5, 6, 7)
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8. A shaft-mounted system configured to monitor a rotating shaft, the shaft-mounted system comprising:
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a housing configured to be coupled to the rotating shaft; a first sensor configured to be disposed within the housing, the first sensor further configured to output a first signal representative of a rotational component of the rotating shaft; a strain sensor configured to be disposed within the housing and configured to output a second signal representative of a torque on the rotating shaft; a processor in communication with the first sensor and the strain sensor, and configured to calculate a condition related to the rotational component based on the first signal and a torque of the rotating shaft based on the second signal; a wireless transmitter in communication with the processor and configured to transmit a digitized representation of the calculated condition and the torque to a consuming device; and a power supply in electrical communication with the first sensor and the strain sensor, the wireless transmitter, and the processor, and configured to supply electrical power to the first sensor, strain sensor, processor, and the wireless transmitter. - View Dependent Claims (9, 10, 11, 12, 13, 14, 15, 16)
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17. A shaft-mounted system configured to monitor a rotating shaft, the shaft-mounted system comprising:
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a housing configured to be coupled to the rotating shaft; a first sensor configured to be disposed within the housing, the first sensor further configured to output a first signal representative of a rotational component of the rotating shaft; a second sensor configured to be disposed within the housing; wherein the second sensor comprises a thermal sensor configured to output a second signal representative of a temperature of the rotating shaft; a processor in communication with the first sensor and the second sensor and configured to calculate a condition related to the rotational component based on the first signal and a temperature of the rotating shaft based on the second signal; a wireless transmitter in communication with the processor and configured to transmit a digitized representation of the calculated condition related to the rotational component and the temperature to a consuming device; and a power supply in electrical communication with the first and second sensors, the wireless transmitter, and the processor, and configured to supply electrical power to the first and second sensors, processor, and the wireless transmitter. - View Dependent Claims (18, 19, 20)
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Specification