Automated simultaneous multiple article sublimation printing process and apparatus

• US 10,065,442 B2
• Filed: 08/09/2017
• Issued: 09/04/2018
• Est. Priority Date: 07/25/2013
• Status: Active Grant

• Current Assignee: Hillman Group Incorporated (Hillman Solutions Corp.)
• Original Assignee: Hillman Group Incorporated (Hillman Solutions Corp.)
• Inventors: Will, Gary Edward, Tarter, Mark Leslie, Solace, Bryan Keith, Huss, James Francis
• Primary Examiner(s): TRAN, HUAN HUU
• Application Number:
  US15/672,554
• Publication Number:
  US 20170334228A1
• Time in Patent Office: 391 Days
• CPC Class Codes: B41F 16/00 Transfer printing apparatus
• CPC Class Codes: B41F 16/0046 with means for applying print under heat and pressure, e.g. using heat activable adhesive
• CPC Class Codes: B41F 16/02 for textile material
• CPC Class Codes: B41J 2/32 using thermal heads
• CPC Class Codes: B41M 5/382 Contact thermal transfer or sublimation processes sublistatic printing using a pre-formed image B41M5/035; ink-, dye- or pigment-receptive coatings B41M5/52
• CPC Class Codes: B41M 5/38221 Apparatus features
• CPC Class Codes: B44C 1/16 for applying transfer pictures or the like
• CPC Class Codes: G06Q 30/0226 Incentive systems for frequent usage, e.g. frequent flyer miles programs or point systems
• CPC Class Codes: G07F 11/70 in which the articles are formed in the apparatus from components, blanks, or material constituents
• CPC Class Codes: G07F 17/26 for printing, stamping, franking, typing or teleprinting apparatus ticket printing or the like apparatus G07F17/42

Abstract

A process and apparatus for sublimating images onto two or more products substantially simultaneously are disclosed. Software components are configured to receive input of a desired number of products to sublimate, and then determine a spatial arrangement of the printed images to sublimate the desired number of products substantially simultaneously. The apparatus is configured to print the images according to the spatial arrangement. The apparatus is configured, using a control, to sublimate multiple products substantially simultaneously in a single thermal cycle.

Claims

1. A computer-implemented automated method for simultaneously sublimating images on two or more products using an apparatus including an interface device containing one or more processors, comprising:

prompting the user, via the interface device, to indicate a desired number of products to sublimate;

receiving, via the interface device, one or more digital image files representing an image selected by the user for sublimating onto the products;

presenting to the user, via the interface device, information relating to pricing of the desired products;

determining, via the one or more processors, a spatial arrangement of the images for sublimation upon the user'"'"'s desired number of products to be sublimated;

positioning the desired number of products on a substrate in a manner corresponding to the determined spatial arrangement;

configuring, via the one or more processors, a single thermal cycle such that the images will be sublimated substantially simultaneously onto each one of the desired number of products in a single thermal cycle; and

sublimating at least one image onto each of the desired number of products using the configured single thermal cycle.

2. The method of claim 1, wherein the interface device includes a memory storing a lookup table, and determining the spatial arrangement constitutes inputting the type and number of products to be sublimated into the lookup table and printing the images onto the transfer media based on a spatial arrangement stored in the lookup table for the given inputs.

3. The method of claim 1, wherein the same selected image is sublimated onto each of the desired products.

4. The method of claim 1, wherein at least one of the desired products is sublimated with an image different from an image sublimated onto another one of the desired products.

5. The method of claim 1, wherein at least one of the desired products is a different shape than another one of the desired products, and

wherein the differently-shaped products are comprised of the same material and have the same thickness.

6. The method of claim 1, further comprising capturing an image of the positioned products with a camera and visually confirming that the desired number of products are correctly positioned.

7. The method of claim 1, further comprising coordinating and receiving payment for the printed product via the interface device.

8. The method of claim 7, wherein the interface device is configured to receive payment prior to sublimating the desired number of products, but is further configured to not complete the transaction until the user is prompted, via the user interface device, if more products are desired to be sublimated.

9. The method of claim 7, further comprising providing the desired number of products to the user, wherein the desired products are not provided at least until the products are cooled to at least about an ambient temperature or until the interface device collects payment for the products.

10. The method of claim 1, wherein determining a spatial arrangement of the images further comprises determining an arrangement to sublimate as many of the user'"'"'s desired number of products as possible in a single thermal cycle.

11. The method of claim 10, wherein if all of the user'"'"'s desired number of products cannot be sublimated in a single thermal cycle, the interface device is configured to notify the user that additional thermal cycles will be necessary.

12. The method of claim 11, wherein the interface device is configured to coordinate execution of the additional thermal cycles on a remote apparatus.

13. The method of claim 1, wherein the digital image files are captured by a camera associated with the interface device.

14. The method of claim 1, wherein configuring a single thermal cycle comprises configuring at least one of a programmed temperature, duration, and pressure.

15. The method of claim 14, wherein configuring a programmed duration of the single thermal cycle comprises determining a duration sufficient to achieve a sublimation temperature at the surface of each side of each of the desired number of products to be sublimated.

16. An apparatus for sublimating images onto multiple products for a user in a retail environment, comprising:

a user interface device including one or more processors configured to receive one or more digital image files representing one or more images, wherein the user interface is configured to determine a spatial arrangement of the images for sublimation based upon the user'"'"'s desired number of products to be sublimated;

a dye sublimation printer configured to print the received images;

a substrate configured to receive the multiple products;

a transport mechanism configured to position the multiple products onto the substrate; and

a control unit for configuring the apparatus such that the images will be sublimated substantially simultaneously onto each of the multiple products in a single thermal cycle.

17. The apparatus of claim 16, wherein the control unit is configured to set at least one of a programmed temperature, duration, and pressure for the single thermal cycle.

18. The apparatus of claim 17, wherein the control unit sets a programmed duration of the single thermal cycle by determining a duration sufficient to achieve a sublimation temperature at the surface of each side of each of the desired number of products to be sublimated.

19. The apparatus of claim 16, wherein the user interface device is configured to present information relating to pricing of the desired products to the user for review and then collect payment for the products.

20. The apparatus of claim 16, wherein the apparatus includes a camera configured to capture an image of the positioned products and visually confirm that the desired number of products are correctly positioned.