Heating and ventilation inlay for a vehicle seat

• US 10,065,543 B2
• Filed: 09/26/2016
• Issued: 09/04/2018
• Est. Priority Date: 10/01/2015
• Status: Active Grant

• Current Assignee: Lear Corporation
• Original Assignee: Kongsberg Automotive Ab (Kongsberg Automotive ASA)
• Inventors: Persson, Mattias, Tuskes, Milan, Leu, Cristian
• Primary Examiner(s): Ference, James M
• Application Number:
  US15/275,781
• Publication Number:
  US 20170096088A1
• Time in Patent Office: 708 Days
• CPC Class Codes: B60N 2/5642 with circulation of air through a layer inside the seat
• CPC Class Codes: B60N 2/5657 blown towards the seat surface
• CPC Class Codes: B60N 2/5678 characterised by electrical systems
• CPC Class Codes: B60N 2/5685 Resistance

Abstract

The present invention is directed to a heating and ventilation inlay for a vehicle seat that is adapted to be placed in a recess in a seat cushion or backrest of the vehicle seat underneath a seat trim. The heating and ventilation inlay comprises an arrangement of layers including an air permeable heating mat having a heating conductor running on the heating mat. Underneath the heating mat an air permeable layer of spacer material is connectable to a fan or suction fan for transporting air through the heating and ventilation inlay. The heating mat and the layer of spacer material are connected to each other and form a composite that can be handled as a unitary component, by a plurality of rivets which are distributed over the area of the heating and ventilation inlay. The rivets are pierced through the heating mat and the spacer material layer.

Claims

1. A heating and ventilation inlay for a vehicle seat comprising:

an inlay adapted to be placed in a complementary recess in a seat cushion or backrest of the vehicle seat and disposed underneath a seat trim, wherein the heating and ventilation inlay comprises;

an arrangement of layers including an air permeable heating mat having a heating conductor arranged on the heating mat, and

an air permeable layer of spacer material positioned underneath the heating mat that is connected to a fan or a suction fan to transport air conveyed by the fan or the suction fan through the heating and ventilation inlay,

wherein the heating mat and the layer of spacer material are connected to each other to form a composite unitary component, the heating mat and the layer of spacer material being connected by a plurality of rivets distributed over an area of the heating and ventilation inlay and that pierce through the heating mat and the spacer material layer, and

an enforcement layer disposed between at least two of the plurality of rivets, the enforcement layer being coupled in abutment with a surface of the heating mat by the at least two rivets.

2. The heating and ventilation inlay according to claim 1, wherein:

an intermediate layer of reticulated foam is disposed between the heating mat and the spacer material layer, and the reticulated foam layer is pierced by the rivets connecting the heating mat and the spacer material layer.

3. The heating and ventilation inlay according to claim 1, wherein:

an intermediate layer of perforated foam is disposed between the heating mat and the spacer material layer, and the perforated foam layer is pierced by the rivets connecting the heating mat and the spacer material layer.

4. The heating and ventilation inlay according to claim 3, wherein a size and a density of perforations of the perforated foam varies over an area of the intermediate layer to distribute the transported air.

5. The heating and ventilation inlay according to claim 1, characterized in that the rivets are made from a plastic material.

6. The heating and ventilation inlay according to claims 5, wherein the rivets are tag pins.

7. The heating and ventilation inlay according to claim 1, wherein:

the at least two rivets hold the enforcement layer in abutment against the surface of the heating mat such that the surface of the heating mat faces away from the spacer material layer, the enforcement layer only partially covers the area of the heating and ventilation inlay to prevent folding up of parts of the heating mat and formation of wrinkles of the heating mat.

8. The heating and ventilation inlay according to claim 1, further comprising;

a hose that extends into a side surface of the air permeable spacer material layer, the hose being made of flexible, air impermeable material, wherein in an interior of the hose, a flexible, air permeable spacer material is disposed, wherein an end of the hose is positioned remote from the heating and ventilation inlay and is adapted to connect with the fan or to the suction fan.

9. A heating and ventilation inlay for a vehicle seat, comprising:

an inlay adapted to be placed in a complementary recess in a seat cushion or backrest of the vehicle seat and disposed underneath a seat trim, wherein the heating and ventilation inlay comprises;

an arrangement of layers including an air permeable heating mat having a heating conductor arranged on the heating mat;

an air permeable layer of spacer material positioned underneath the heating mat that is connected to a fan or a suction fan to transport air conveyed by the fan or the suction fan through the heating and ventilation inlay; and

wherein the heating mat and the layer of spacer material are connected to each other to form a composite unitary component, the heating mat and the layer of spacer material being connected by a plurality of rivets distributed over an area of the heating and ventilation inlay and that pierce through the heating mat and the spacer material layer;

the rivets hold an enforcement layer in abutment against a surface of the heating mat that faces away from the spacer material layer;

the enforcement layer only partially covers the area of the heating and ventilation inlay to prevent folding up of parts of the heating mat and formation of wrinkles of the heating mat;

wherein the enforcement layer is formed by a net of plastic threads which are connected to the heads of at least some of the rivets of the plurality of rivets.

10. A vehicle seat comprising:

a seat cushion and a backrest connected thereto, wherein at least one of the seat cushion and the backrest includes a recess;

a heating and ventilation inlay comprising;

an inlay adapted to be placed in the recess and disposed underneath a seat trim, wherein the heating and ventilation inlay comprises;

an arrangement of layers including an air permeable heating mat having a heating conductor arranged on the heating mat;

an air permeable layer of spacer material positioned underneath the heating mat that is connected to a fan or a suction fan to transport air conveyed by the fan or the suction fan through the heating and ventilation inlay; and

wherein the heating mat and the layer of spacer material are connected to each other to form a composite unitary component, the heating mat and the layer of spacer material being connected by a plurality of rivets distributed over an area of the heating and ventilation inlay and that pierce through the heating mat and the spacer material layer;

wherein the fan communicates with the heating and ventilation inlay in the recess, and is configured to convey air through the heating and ventilation inlay and the seat trim.

11. A heating and ventilation inlay for a vehicle seat comprising:

an arrangement of layers including an air permeable heating mat having a heating conductor, and

an air permeable layer of spacer material positioned directly adjacent the heating mat;

a fan or a suction fan fluidly coupled with the layer of spacer material to transport air conveyed through the heating and ventilation inlay;

a plurality of rivets distributed over an the area of the heating and ventilation inlay and that pierce through the heating mat and the spacer material layer, wherein the heating mat and the layer of spacer material are connected to each other by the plurality of rivets to form a composite unitary component, and

an enforcement layer formed by a net of plastic threads disposed between at least two rivets of the plurality of rivets, the enforcement layer being coupled in abutment with a surface of the heating mat by the at least two rivets.

12. The heating and ventilation inlay of claim 11, wherein the net of plastic threads are connected to a head of the at least two rivets of the plurality of rivets.

13. The heating and ventilation inlay of claim 11, wherein the enforcement layer includes a plurality of enforcement layers, each of the plurality of enforcement layers being disposed between a pair of the plurality of rivets.

14. The heating and ventilation inlay of claim 13, wherein the net of plastic threads includes at least two eyelets, each of the at least two eyelets being captured by the at least two rivets.

15. The heating and ventilation inlay of claim 14, wherein ear of the plurality of rivets includes a head portion and a stem, each of the eyelets being disposed on the stem and held on the surface by the head portion.

16. The heating and ventilation inlay of claim 13, wherein at least two of the plurality of enforcement layers intersect to form an integral net of plastic threads.

17. The heating and ventilation inlay of claim 13, wherein the net of plastic threads press the heating mat into the layer of spacer material.

18. The heating and ventilation inlay of claim 17, further comprising a spacer fabric layer coupled to the heating mat and spacer material by the plurality of rivets.

19. The heating and ventilation inlay of claim 13, wherein the plurality of enforcement layers cover a portion of the heating mat.

20. The heating and ventilation inlay of claim 13, wherein each of the plurality of rivets is made from a plastic material.