Earth-boring tools including selectively actuatable cutting elements and related methods

• US 10,066,444 B2
• Filed: 12/02/2015
• Issued: 09/04/2018
• Est. Priority Date: 12/02/2015
• Status: Active Grant

• Current Assignee: Baker Hughes Holdings LLC (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: Evans, Kenneth R., Sullivan, Eric C., Makkar, Navish
• Primary Examiner(s): Fuller, Robert E
• Assistant Examiner(s): Carroll, David
• Application Number:
  US14/957,186
• Publication Number:
  US 20170159369A1
• Time in Patent Office: 1,007 Days
• CPC Class Codes: E21B 10/567 with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
• CPC Class Codes: E21B 10/60 characterised by conduits or nozzles for drilling fluids for roller bits E21B10/18; for percussion drill bits E21B10/38
• CPC Class Codes: E21B 10/602 the bit being a rotary drag type bit with blades
• CPC Class Codes: E21B 10/62 characterised by parts, e.g. cutting elements, which are detachable or adjustable E21B10/64 takes precedence; for roller bits E21B10/20; for augers E21B10/44
• CPC Class Codes: E21B 7/00 Special methods or apparatus for drilling
• CPC Class Codes: E21B 7/18 Drilling by liquid or gas jets, with or without entrained pellets E21B7/14 takes precedence

Abstract

Method of operating earth-boring tools may involve activating a selectively activatable hydraulic fracturing device secured to the earth-boring tool to impact an underlying earth formation with a fluid from the selectively activatable hydraulic fracturing device. A crack may be at least one of initiated or propagated in a portion of the underlying earth formation utilizing the fluid in response to activation of the selectively activatable hydraulic fracturing device. The selectively activatable hydraulic fracturing device may be subsequently deactivated. Earth-boring tools may include a selectively activatable hydraulic fracturing device configured to transition between an activated state in which fluid is permitted to flow through the selectively activatable hydraulic fracturing device to engage with an underlying earth formation and a deactivated state in which fluid does not flow through the selectively activatable hydraulic fracturing device. The selectively activatable hydraulic fracturing device may be configured to at least one of initiate or propagate cracks.

Claims

1. A method of operating an earth-boring tool, comprising:

extending an extensible member outward from a face of the earth boring tool, the extensible member secured to the earth-boring tool, a selectively activatable hydraulic fracturing device being mounted to, and extensible with, the extensible member,

activating the selectively activatable hydraulic fracturing device to impact an underlying earth formation with a fluid from the selectively activatable hydraulic fracturing device;

at least one of initiating or propagating a crack in a portion of the underlying earth formation utilizing the fluid in response to activation of the selectively activatable hydraulic fracturing device;

subsequently deactivating the selectively activatable hydraulic fracturing device; and

subsequently retracting the extensible member and the selectively activatable hydraulic fracturing device.

2. The method of claim 1, wherein the extensible member comprises a selectively actuatable cutting element and further comprising:

extending the selectively actuatable cutting element outward from the face of the earth-boring tool;

at least one of gouging or crushing the underlying earth formation utilizing the selectively actuatable cutting element in response to extension of the cutting element; and

subsequently retracting the selectively actuatable cutting element.

3. The method of claim 2, wherein activating the selectively activatable hydraulic fracturing device to impact the underlying earth formation with the fluid comprises directing the fluid at a portion of the underlying earth formation impacted by the selectively actuatable cutting element and wherein at least one of initiating or propagating the crack in the portion of the underlying earth formation utilizing the fluid comprises propagating the crack.

4. The method of claim 3, wherein directing the fluid at the portion of the underlying earth formation impacted by the selectively actuatable cutting element comprises directing the fluid at a portion of the underlying earth formation rotationally trailing the selectively actuatable cutting element.

5. The method of claim 2, wherein the selectively activatable hydraulic fracturing device is secured to, and located on, the selectively actuatable cutting element and wherein activating the selectively activatable hydraulic fracturing device comprises activating the selectively activatable hydraulic fracturing device after extending the selectively actuatable cutting element.

6. The method of claim 2, further comprising removing the portion of the underlying earth formation by a shearing cutting action utilizing a shearing cutting element secured to the earth-boring tool.

7. The method of claim 6, wherein activating the selectively activatable hydraulic fracturing device to impact the underlying earth formation with the fluid comprises directing the fluid at a location rotationally between the selectively actuatable cutting element and the shearing cutting element.

8. The method of claim 1, wherein at least one of initiating or propagating the crack in the portion of the underlying earth formation utilizing the fluid comprises at least one of gouging or crushing the portion of the underlying earth formation utilizing the fluid in response to activation of the selectively activatable hydraulic fracturing device.

9. The method of claim 1, further comprising removing the portion of the underlying earth formation by a shearing cutting action utilizing a shearing cutting element secured to the earth-boring tool.

10. The method of claim 9, wherein activating the selectively activatable hydraulic fracturing device to impact the underlying earth formation with the fluid comprises directing the fluid at a location rotationally in front of the shearing cutting element.

11. The method of claim 1, wherein activating the selectively activatable hydraulic fracturing device comprises activating the selectively activatable hydraulic fracturing device when a temperature detected by a temperature sensor operatively connected to the selectively activatable hydraulic fracturing device exceeds a threshold amount, when a rate of penetration of the earth-boring tool descends below a threshold amount, when a torque on the earth-boring tool exceeds a threshold amount, when a predetermined formation type is encountered, when a formation hardness exceeds a threshold amount, when a depth of cut of a shearing cutting element mounted to the earth-boring tool descends below a threshold amount, when a pressure of a drilling fluid exceeds a threshold amount, or when a vibration of the earth-boring tool exceeds a threshold amount.

12. The method of claim 1, further comprising leaving another selectively activatable hydraulic fracturing device mounted to the earth-boring tool in a deactivated state when activating the selectively activatable hydraulic fracturing device.

13. The method of claim 1, further comprising periodically activating and deactivating the selectively activatable hydraulic fracturing device.

14. The method of claim 1, further comprising leaving the selectively activatable hydraulic fracturing device in an activated state for at least one minute before deactivating the selectively actuatable cutting element.

15. An earth-boring tool, comprising:

a body;

blades extending outward from the body to a face;

shearing cutting elements mounted to the blades proximate rotationally leading surfaces of the blades;

an extensible member mounted to one of the blades, the extensible member configured to selectively extend outward from the face to an extended state, and retract back toward the face to a retracted state; and

a selectively activatable hydraulic fracturing device mounted to, and extensible with, the extensible member, the selectively activatable hydraulic fracturing device configured to transition between an activated state when the extensible member is in the extended state in which fluid is permitted to flow through the selectively activatable hydraulic fracturing device to engage with an underlying earth formation and a deactivated state when the extensible member is in the retracted state in which fluid does not flow through the selectively activatable hydraulic fracturing device, the selectively activatable hydraulic fracturing device configured to perform at least one of crack initiation or crack propagation within the underlying earth formation at least upon initial activation into the activated state.

16. The earth-boring tool of claim 15, wherein the selectively activatable hydraulic fracturing device is oriented to direct a jet of the fluid at a location rotationally in front of an associated one of the shearing cutting elements.

17. The earth-boring tool of claim 15, wherein the body comprises a fluid passageway extending from within the body to an outer surface of the blade and wherein the selectively activatable hydraulic fracturing device comprises a selectively openable nozzle positioned at least partially in the fluid passageway.

18. The earth-boring tool of claim 15, wherein the extensible member comprises a selectively actuatable cutting element mounted to the blade, the selectively actuatable cutting element configured to move between the retracted state in which the selectively actuatable cutting element does not engage with an underlying earth formation and the extended state in which the selectively actuatable cutting element engages with the underlying earth formation, the selectively actuatable cutting element configured to perform at least one of a gouging or crushing cutting action at least upon initial positioning into the extended state.

19. The earth-boring tool of claim 15, wherein the selectively activatable hydraulic fracturing device is configured to transition from the deactivated state to the activated state when a temperature detected by a temperature sensor operatively connected to the selectively activatable hydraulic fracturing device exceeds a threshold amount, when a rate of penetration of the earth-boring tool descends below a threshold amount, when a torque on the earth-boring tool exceeds a threshold amount, when a predetermined formation type is encountered, when a formation hardness exceeds a threshold amount, when a depth of cut of a shearing cutting element mounted to the earth-boring tool descends below a threshold amount, when a pressure of a drilling fluid exceeds a threshold amount, or when a vibration of the earth-boring tool exceeds a threshold amount.