Micro-light-emitting diode backlight system

• US 10,066,819 B2
• Filed: 12/09/2015
• Issued: 09/04/2018
• Est. Priority Date: 12/09/2015
• Status: Active Grant

• Current Assignee: X Display Company Technology Limited (Sensinnovat BVBA)
• Original Assignee: X-Celeprint Limited
• Inventors: Cok, Ronald S.
• Primary Examiner(s): Siddiqui, Md Saiful A
• Application Number:
  US14/963,813
• Publication Number:
  US 20170167703A1
• Time in Patent Office: 1,000 Days
• CPC Class Codes: F21V 19/0025 the fastening means engaging the conductors of the light source, i.e. providing simultaneous fastening of the light sources and their electric connections
• CPC Class Codes: F21V 23/001 the elements being electrical wires or cables
• CPC Class Codes: F21V 23/003 the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
• CPC Class Codes: F21Y 2113/10 of different colours
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G09G 2360/16 Calculation or use of calculated indices related to luminance levels in display data
• CPC Class Codes: G09G 3/22 using controlled light sources
• CPC Class Codes: G09G 3/3426 the different display panel areas being distributed in two dimensions, e.g. matrix
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/20 Controlling the colour of the light
• CPC Class Codes: H05B 45/42 Antiparallel configurations

Abstract

A backlight system includes a backplane and a plurality of bare die light emitters disposed on the backplane. Each light emitter has a light-emitter substrate and contact pads on the light-emitter substrate through which electrical current is supplied to cause the light emitter to emit light. A plurality of first and second backplane conductors are disposed on the backplane for conducting control signals to control the light emitters through the contact pads. A plurality of light valves is disposed to receive light from the light emitters. The number of light valves is greater than the number of light emitters.

Claims

1. A display having a display area, comprising:

a single backplane;

a plurality of bare die light emitters disposed on the backplane in a two-dimensional array within the display area, each light emitter comprising a light-emitter substrate and contact pads on the light-emitter substrate through which electrical current is supplied to cause the light emitter to emit light, wherein the light-emitter is a micro-LED that has been micro-transfer printed from a source substrate and has a width from 2 to 5 μ

m, 5 to 10 μ

m, 10 to 20 μ

m, or 20 to 50 μ

m;

a plurality of backplane conductors disposed on the backplane in the display area for conducting control signals to control the light emitters through electrodes formed on and in physical contact with the light emitters and in electrical contact with the contact pads;

a plurality of light valves disposed to receive light from the light emitters, wherein the number of light valves is greater than the number of light emitters; and

a backlight controller that controls the light emitters,

wherein the backplane, light emitters, and backplane conductors form a single-backplane backlight for the plurality of light valves,

wherein the backplane includes a first portion having two or more first light emitters and a second portion spatially separate from the first portion having two or more second light emitters and the backlight controller controls the first and second light emitters so that the first portion emits light of a first brightness greater than zero and the second portion emits light of a second brightness greater than the first brightness by controlling at least one of the first light emitters to emit no light.

2. The display of claim 1, wherein the contact pads are on a common side of the light emitters.

3. The display of claim 1, wherein the light emitters are disposed between the backplane and the light valves or the backplane is between the light emitters and the light valves.

4. The display of claim 1, comprising a diffusive layer on one or more of the light emitters.

5. The display of claim 1, comprising:

a plurality of chiplets disposed on the backplane in the display area, each chiplet electrically connected to at least one of the contact pads to store a control signal and to control one or more of the light emitters responsive to the control signal,

wherein each chiplet is electrically connected to at least one of the plurality of backplane conductors.

6. The display of claim 5, comprising a diffusive layer on at least one of the light emitters and chiplets.

7. The display of claim 1, wherein the backplane is one or more of white, optically reflective, and optically diffusive.

8. The display of claim 1, wherein the backplane has multiple layers and one of the layers in the backplane is more thermally conductive than another layer in the backplane.

9. The display of claim 8, wherein the more thermally conductive layer in the backplane is a metal layer.

10. The display of claim 1, comprising a diffuser disposed between the light emitters and the light valves or a diffusive layer disposed on or in contact with any one or more of the light emitters or the backplane conductors.

11. The display of claim 1, wherein the light emitters are micro-light-emitting diodes.

12. The display of claim 1, wherein the light emitters include first light emitters that emit light of a first color and second light emitters that emit light of a second color different from the first color.

13. The display of claim 1, comprising one or more chiplets and a compound structure having a compound structure substrate wherein at least one chiplet and one or more light emitters are disposed on the compound structure substrate, wherein the at least one chiplet is electrically connected to the one more light emitters with electrical conductors, two or more contact pads electrically connected to the at least one chiplet, and the compound structure substrate is mounted on or adhered to the backplane.

14. The display of claim 1, wherein the backlight controller controls the light emitters so that all of the light emitters that emit light of a common color are driven with the same power to emit light of the common color.

15. The display of claim 14, wherein the backlight controller controls the light emitters using pulse width modulation and, optionally, at least one light emitter is controlled temporally out of phase with another, different light emitter.

16. The display of claim 14, wherein the light valves display images that are spatially separated into portions corresponding to portions of the light emitters, each portion having one of a plurality of luminance levels greater than zero and including a maximum luminance, and comprising a backlight controller that controls the light emitters in a portion to emit light that is less than the maximum luminance by controlling at least one of the light emitters in the portion to emit no light.

17. The display of claim 1, wherein the display includes at least 500,000, one million, two million, 4 million, 6 million, 8 million, or 10 million light valves and at least 500, 600, 800, 1000, 1500, 2000, or 5000 light emitters.

18. The display of claim 1, wherein the display includes fewer than or equal to 4000, 2000, 1000, 500, 250, or 100 light valves per light emitter.

19. The display of claim 1, wherein the contact pads of the light emitter comprise a cathode and an anode that are separated by a horizontal distance, wherein the horizontal distance is 100 nm to 500 nm, 500 nm to 1 micron, 1 micron to 20 microns, 20 microns to 50 microns, or 50 microns to 100 microns.

20. A method of operating a display, the method comprising:

receiving an image having image portions corresponding to a display portion and a backlight portion;

analyzing the image to determine backlight luminance output values for each image portion;

calculating the number of light emitters needed to provide the determined backlight luminance for each portion; and

turning on the number of calculated light emitters in each portion,

wherein the display has a display area, and the display comprises;

a single backplane;

a plurality of bare die light emitters disposed on the backplane in a two-dimensional array within the display area, each light emitter comprising a light-emitter substrate and contact pads on the light-emitter substrate through which electrical current is supplied to cause the light emitter to emit light, wherein the light emitter is a micro-LED that has been micro-transfer printed from a source substrate and has a width from 2 to 5 μ

m, 5 to 10 μ

m, 10 to 20 μ

m, or 20 to 50 μ

m;

a plurality of backplane conductors disposed on the backplane in the display area for conducting control signals to control the light emitters through electrodes formed on and in physical contact with the light emitters and in electrical contact with the contact pads;

a plurality of light valves disposed to receive light from the light emitters, wherein the number of light valves is greater than the number of light emitters, and wherein the backplane, light emitters, and backplane conductors form a single-backplane backlight for the plurality of light valves; and

a backlight controller that controls the light emitters,

wherein the backplane includes a first portion having two or more first light emitters and a second portion spatially separate from the first portion having two or more second light emitters and the backlight controller controls the first and second light emitters so that the first portion emits light of a first brightness greater than zero and the second portion emits light of a second brightness greater than the first brightness by controlling at least one of the first light emitters to emit no light.

21. The method of claim 20, wherein the contact pads of the light emitter comprise a cathode and an anode that are separated by a horizontal distance, wherein the horizontal distance is 100 nm to 500 nm, 500 nm to 1 micron, 1 micron to 20 microns, 20 microns to 50 microns, or 50 microns to 100 microns.