Magnetic position detection device and magnetic position detection method

• US 10,066,966 B2
• Filed: 03/14/2014
• Issued: 09/04/2018
• Est. Priority Date: 03/14/2014
• Status: Active Grant

• Current Assignee: Mitsubishi Electric Corporation
• Original Assignee: Mitsubishi Electric Corporation
• Inventors: Hara, Takafumi, Tomizumi, Fusako
• Primary Examiner(s): Phan, Huy Q
• Assistant Examiner(s): Frederiksen, David
• Application Number:
  US15/112,454
• Publication Number:
  US 20160334243A1
• Time in Patent Office: 1,635 Days
• CPC Class Codes: G01D 5/165 by relative movement of a point of contact or actuation and a resistive track
• CPC Class Codes: G01D 5/2451 Incremental encoders G01D5/2454 takes precedence

Abstract

A magnetic position detection device configured to detect a relative movement position of a magnetic encoder, which includes N-magnetic poles and S-magnetic poles arranged alternately in a moving direction, by a magnetosensitive portion as a change in direction of a magnetic field from the encoder. As the magnetosensitive portion, direction detection type magnetoresistive elements are arranged, which each have a resistance value that changes depending on a direction of an applied magnetic field. The encoder further includes non-magnetized portions arranged at boundaries between the N-magnetic poles and the S-magnetic poles so that changes through the movement of the encoder of a magnetic-field component Bs in the moving direction of the encoder and a magnetic-field component Br in a direction in which the magnetosensitive portion and the encoder are opposed to each other, which are formed at a position of the magnetosensitive portion, are approximately sinusoidal.

Claims

1. A magnetic position detection device, comprising:

a magnetic encoder comprising N-magnetic poles and S-magnetic poles alternately arranged in a moving direction; and

a magnetosensitive portion configured to detect a change in a magnetic field along with movement of the magnetic encoder so as to detect a position of the movement of the magnetic encoder, wherein;

the magnetosensitive portion comprises direction detection type magnetoresistive elements, each of the direction detection type magnetosensitive elements having a resistance value that changes in accordance with on a direction of the magnetic field;

when a magnetic-field component in the moving direction of the magnetic encoder and a magnetic-field component in a direction in which the magnetosensitive portion and the magnetic encoder are opposed to each other, which are formed at a position of the magnetosensitive portion, are Bs and Br, respectively, the magnetic encoder further comprises non-magnetized portions that are unmagnetized and are arranged at boundaries between the N-magnetic poles and the S-magnetic poles so that changes in the magnetic-field component Bs and the magnetic-field component Br through the movement of the magnetic encoder are approximately sinusoidal; and

a length of each of the non-magnetized portions in the moving direction is shorter than a length of each of the N-magnetic poles and the S-magnetic poles in the moving direction,

wherein, when a pitch of a magnetic-pole pair including a pair of the N-magnetic pole and the S-magnetic pole, the non-magnetized portion between the N-magnetic pole and the S-magnetic pole, and the non-magnetized portion present on a side of the N-magnetic pole or the S-magnetic pole, which is opposite to the non-magnetized portion, is λ

, the length of each of the non-magnetized portions in the moving direction is approximately λ

/6.

2. The magnetic position detection device according to claim 1, wherein:

the magnetic position detection device is configured to detect a rotation angle of the magnetic encoder;

the magnetic encoder has a columnar shape including the N-magnetic poles, the S-magnetic poles, and the non-magnetic poles arranged in a rotating direction of the magnetic encoder;

the magnetosensitive portion comprises the direction detection type magnetoresistive elements configured to detect the direction of the magnetic field formed by the magnetic encoder at the position of the magnetosensitive portion; and

when a number of poles of the magnetic encoder is n pole pairs, ϕ

is a rotation angle, and A and B are magnetic-field amplitudes, each of the non-magnetized portions of the magnetic encoder has a dimension so that deviation amounts of Br and Bs from magnetic-field changes respectively expressed as Br=A·

COS(n*ϕ

) and Bs=B·

SIN(n*ϕ

) are −

40 dB or smaller of the magnetic-field amplitude A or the magnetic-field amplitude B.

3. The magnetic position detection device according to claim 2, wherein the N-magnetic poles, the S-magnetic poles, and the non-magnetized portions comprise a same magnetic material, the N-magnetic poles being magnetized to an N-pole, the S-magnetic poles being magnetized to an S-pole, the non-magnetized portions being unmagnetized.

4. The magnetic position detection device according to claim 1, wherein the N-magnetic poles, the S-magnetic poles, and the non-magnetized portions comprise a same magnetic material, the N-magnetic poles being magnetized to an N-pole, the S-magnetic poles being magnetized to an S-pole, the non-magnetized portions being unmagnetized.

5. The magnetic position detection device according to claim 1, wherein the N-magnetic poles and the S-magnetic poles comprise a magnetic material, and the non-magnetized portions comprises a non-magnetic material.

6. The magnetic position detection device according to claim 1, wherein the N-magnetic poles, the S-magnetic poles, and the non-magnetized portions comprise a same magnetic material, and

wherein each of the N-magnetic poles is spaced apart from each of the S-magnetic poles, and a length of each of the non-magnetized portions in a radial direction of the magnetic encoder is shorter than a length of each of the N-magnetic poles and the S-magnetic poles in the radial direction.

7. The magnetic position detection device according to claim 1, wherein the direction detection type magnetoresistive elements comprise tunnel magnetoresistive elements.

8. The magnetic position detection device according to claim 1, wherein the direction detection type magnetoresistive elements comprise spin-valve type giant magnetoresistance (GMR) elements.

9. The magnetic position detection device according to claim 1, wherein the magnetosensitive portion is configured to move in place of the magnetic encoder.

10. A magnetic position detection device, comprising:

a magnetic encoder comprising N-magnetic poles and S-magnetic poles alternately arranged in a moving direction; and

a magnetosensitive portion configured to detect a change in a magnetic field along with movement of the magnetic encoder so as to detect a position of the movement of the magnetic encoder, wherein;

the magnetosensitive portion comprises direction detection type magnetoresistive elements, each of the direction detection type magnetosensitive elements having a resistance value that changes in accordance with on a direction of the magnetic field;

when a magnetic-field component in the moving direction of the magnetic encoder and a magnetic-field component in a direction in which the magnetosensitive portion and the magnetic encoder are opposed to each other, which are formed at a position of the magnetosensitive portion, are Bs and Br, respectively, the magnetic encoder further comprises non-magnetized portions that are unmagnetized and are arranged at boundaries between the N-magnetic poles and the S-magnetic poles so that changes in the magnetic-field component Bs and the magnetic-field component Br through the movement of the magnetic encoder are approximately sinusoidal; and

when a pitch of a magnetic-pole pair including a pair of the N-magnetic pole and the S-magnetic pole, the non-magnetized portion between the N-magnetic pole and the S-magnetic pole, and the non-magnetized portion present on a side of the N-magnetic pole or the S-magnetic pole, which is opposite to the non-magnetized portion, is λ

, a length of each of the non-magnetized portions in the moving direction is approximately λ

/6.

11. The magnetic position detection device according to claim 10, wherein the N-magnetic poles, the S-magnetic poles, and the non-magnetized portions comprise a same magnetic material, the N-magnetic poles being magnetized to an N-pole, the S-magnetic poles being magnetized to an S-pole, the non-magnetized portions being unmagnetized.

12. A magnetic position detection method for detecting a relative movement position of a magnetic encoder, which includes N-magnetic poles and S-magnetic poles arranged alternately in a moving direction, by a magnetosensitive portion as a change in a magnetic field from the magnetic encoder, the magnetic position detection method comprising:

arranging, as the magnetosensitive portion, direction detection type magnetoresistive elements, each of the direction detection type magnetosensitive elements having a resistance value that changes in accordance with on a direction of the magnetic field; and

arranging, when a magnetic-field component in the moving direction of the magnetic encoder and a magnetic-field component in a direction in which the magnetosensitive portion and the magnetic encoder are opposed to each other, which are formed at a position of the magnetosensitive portion, are Bs are Br, respectively, non-magnetized portions that are unmagnetized in the magnetic encoder at boundaries between the N-magnetic poles and the S-magnetic poles so that changes in the magnetic-field component Bs and the magnetic-field component Br through the movement of the magnetic encoder are approximately sinusoidal,

wherein a length of each of the non-magnetized portions in the moving direction is approximately λ

/6, and λ

is a pitch between two adjacent N-magnetic poles among the N-magnetic poles.