Proximity probe interchange compensation

• US 10,067,256 B2
• Filed: 03/26/2015
• Issued: 09/04/2018
• Est. Priority Date: 03/26/2015
• Status: Active Grant

• Current Assignee: Baker Hughes Holdings LLC (Baker Hughes Company)
• Original Assignee: General Electric Company
• Inventors: Turnbeaugh, Lysle R.
• Primary Examiner(s): Hollington, Jermele M
• Assistant Examiner(s): Curtis, Sean
• Application Number:
  US14/669,677
• Publication Number:
  US 20160282497A1
• Time in Patent Office: 1,258 Days
• Field of Search: 324 725, 324225, 324229-231, 324239-243, 32420712, 32420717-20719, 32420726, 324329, 32420725, 324662, 324 66, 324754, 307116, 307117, 73660-661, 341 15, 3406861, 340941, 702155, 702158
• CPC Class Codes: G01D 5/20 by varying inductance, e.g. by a movable armature
• CPC Class Codes: G01D 5/2449 using hard-stored calibration data
• CPC Class Codes: G01V 3/10 using induction coils

Abstract

A system includes a proximity probe. The system also includes a probe information element. The probe information element is coupled to the proximity probe. The probe information element includes first data corresponding to one or more first error characteristics of the proximity probe.

Claims

1. A system, comprising:

a proximity probe; and

a probe information element coupled to the proximity probe, wherein the probe information element comprises first data comprising determined first error characteristics of the proximity probe within probe working standard ranges, wherein the determined first error characteristics of the proximity probe are derived from a first test of the proximity probe, wherein the determined first error characteristics of the proximity probe comprise a gain error of the proximity probe, an offset error of the proximity probe, or any combination thereof;

wherein a processor of the system is configured to determine an interchange error of the system based at least in part on the determined first error characteristics received from the probe information element.

2. The system of claim 1, wherein the first data comprises an encoded serial number for the proximity probe.

3. The system of claim 2, wherein the probe information element comprises a physical tag disposed on an exterior surface of the proximity probe.

4. The system of claim 1, wherein the probe information element comprises a digital encoder, a memory unit, or a radio-frequency identification tag.

5. The system of claim 1, wherein the probe information element comprises second data corresponding to a length of the proximity probe and manufacturing information of the proximity probe.

6. The system of claim 1, comprising:

an extension cable configured to couple to the proximity probe; and

a cable information element coupled to the extension cable, wherein the cable information element comprises second data comprising determined second error characteristics of the extension cable within extension cable working standard ranges, wherein the determined second error characteristics of the proximity probe are derived from a second test of the extension cable, and the processor of the system is configured to determine the interchange error of the system based at least in part on the determined first error characteristics of the proximity probe and the determined second error characteristics of the extension cable.

7. The system of claim 6, comprising a controller configured to couple to the extension cable, wherein the controller comprises:

signal generating circuitry configured to provide a driving signal to the proximity probe to cause the proximity probe to generate a first magnetic field; and

signal processing circuitry configured to receive a feedback signal from the proximity probe based at least in part on a second magnetic field received by the proximity probe, and the signal processing circuitry is configured to process the feedback signal to generate an output signal based at least in part on a difference between the first magnetic field and the second magnetic field, wherein the difference is based at least in part on a distance between a conductive target object and the proximity probe.

8. The system of claim 7, comprising a monitor operatively coupled to the controller, wherein the monitor comprises:

the processor configured to;

receive the first data of the probe information element comprising the determined first error characteristics of the proximity probe and the second data of the cable information element comprising the determined second error characteristics of the extension cable;

determine the interchange error of the system based at least in part on the determined first error characteristics of the proximity probe and the determined second error characteristics of the extension cable;

receive the output signal from the controller; and

determine the distance between the conductive target object and the proximity probe based at least in part upon the output signal, the determined first error characteristics of the proximity probe, and the determined second error characteristics of the extension cable.

9. The system of claim 8, wherein the probe information element and the cable information element each comprise an encoded serial number, and wherein the monitor comprises a user interface configured to receive an input comprising the encoded serial numbers for the probe information element and the cable information element.

20. The system of claim 1, comprising a monitor operatively coupled to the proximity probe, wherein the monitor comprises the processor configured to receive the first data of the probe information element comprising the determined first error characteristics of the proximity probe, to decode the first data to determine the first error characteristics, and to determine the interchange error of the system based at least in part on the determined first error characteristics.

10. A method, comprising:

decoding, via a processor-based monitor, first data of a probe information element comprising determined first error characteristics of a proximity probe of a proximity probe system within probe working standard ranges;

decoding, via the processor-based monitor, second data of a second information element comprising determined second error characteristics of a second component of the proximity probe system within component working standard ranges;

receiving, via the processor-based monitor, an output signal from a controller of the proximity probe system, wherein the output signal is related to a distance between the proximity probe and a conductive target object; and

determining, via the processor-based monitor, the distance between the proximity probe and the conductive target object based at least in part upon the output signal, the determined first error characteristics of the proximity probe, and the determined second error characteristics of the second component.

11. The method of claim 10, wherein the determined first error characteristics of the proximity probe comprise a first gain error and a first offset error of the proximity probe, and wherein the determined second error characteristics of the second component comprise a second gain error and a second offset error of the second component.

12. The method of claim 10, wherein the probe information element comprises a first encoded serial number and the second information element comprises a second encoded serial number.

13. The method of claim 10, comprising:

determining, via the processor-based monitor, an interchange error of the proximity probe system based at least in part upon the determined first error characteristics of the proximity probe and the determined second error characteristics of the second component;

determining, via the processor-based monitor, whether the interchange error exceeds a predetermined threshold; and

providing, via the processor-based monitor, a user-perceivable indication relating to the interchange error in response to a determination that the interchange error exceeds a predetermined threshold.

14. The method of claim 10, wherein the second component of the proximity probe system comprises an extension cable or a controller.

15. A system, comprising:

a proximity probe system, comprising;

a proximity probe;

a first physical tag disposed on the proximity probe, wherein the first physical tag comprises first data comprising determined first attributes of the proximity probe within probe working standard ranges, wherein the determined first attributes comprise first error characteristics of the proximity probe derived from a first test of the proximity probe;

a controller coupled to the proximity probe, wherein the controller is configured to determine an output signal based at least in part upon a feedback signal received from the proximity probe related to a distance between the proximity probe and a conductive target object; and

a monitor comprising a processor configured to;

receive the output signal from the controller and the determined first attributes of the proximity probe;

determine an interchange error of the proximity probe system based at least in part on the first error characteristics of the determined first attributes of the proximity probe received by the monitor; and

determine the distance between the proximity probe and the conductive target object based at least in part upon the output signal and the determined first attributes.

16. The system of claim 15, comprising:

an extension cable coupled to the proximity probe;

a second physical tag disposed on the extension cable, wherein the second physical tag comprises second data comprising determined second attributes of the extension cable within extension cable working standard ranges, wherein the determined second attributes comprise second error characteristics of the extension cable derived from a second test of the extension cable; and

wherein the processor of the monitor is configured;

receive the determined second attributes of the extension cable;

determine the distance between the proximity probe and the conductive target object based at least in part upon the determined second; and

determine the interchange error of the proximity probe system based at least in part on the first error characteristics of the determined first attributes of the proximity probe received by the monitor and the second error characteristics of the determined second attributes of the extension cable received by the monitor.

17. The system of claim 15, wherein the first physical tag comprises a first encoded serial number, a first barcode, or a first radio-frequency identification (RFID) tag having the determined first attributes.

18. The system of claim 15, wherein the first data comprises specifications of the proximity probe, wherein the specifications comprise manufacturing information of the proximity probe, a length of the proximity probe, or any combination thereof.

19. The system of claim 15, comprising a turbomachine comprising a bearing housing and a shaft disposed in the bearing housing, wherein the conductive target object comprises the shaft.