Waveguides with improved intensity distributions

• US 10,067,347 B2
• Filed: 04/13/2016
• Issued: 09/04/2018
• Est. Priority Date: 04/13/2016
• Status: Active Grant

• Current Assignee: Microsoft Technology Licensing LLC (Microsoft Corporation)
• Original Assignee: Microsoft Technology Licensing LLC (Microsoft Corporation)
• Inventors: Vallius, Tuomas, Tervo, Jani, Pietila, Pasi
• Primary Examiner(s): Kakalec, Kimberly N
• Application Number:
  US15/097,929
• Publication Number:
  US 20170299865A1
• Time in Patent Office: 874 Days
• CPC Class Codes: G02B 2027/0123 comprising devices increasing the field of view
• CPC Class Codes: G02B 2027/0125 Field-of-view increase by wavefront division
• CPC Class Codes: G02B 2027/0174 holographic
• CPC Class Codes: G02B 27/0081 with means for altering, e.g. enlarging, the entrance or exit pupil
• CPC Class Codes: G02B 27/0172 characterised by optical features
• CPC Class Codes: G02B 27/4205 having a diffractive optical element [DOE] contributing to image formation, e.g. whereby modulation transfer function MTF or optical aberrations are relevant
• CPC Class Codes: G02B 6/0016 Grooves, prisms, gratings, scattering particles or rough surfaces
• CPC Class Codes: G02B 6/0035 provided on the surface of the light guide or in the bulk of it

Abstract

An apparatus for use in replicating an image associated with an input-pupil to an output-pupil, comprises an optical waveguide including input-coupler, one or more intermediate-components and an output-coupler. The input-coupler couples light corresponding to the image into the optical waveguide and diffracts the light corresponding to the image in at least two different directions so that light corresponding to the image is diffracted toward each of the one or more intermediate-components. The intermediate-component(s) is/are configured to individually or collectively perform both odd-order pupil expansion and even-order pupil expansion on light corresponding to the image that travels from the input-coupler to the one or more intermediate-components by way of TIR, and diffract the light corresponding to the image towards the output-coupler. The output-coupler is configured to couple the light corresponding to the image out of the optical waveguide so that the light corresponding to the image is viewable from the output-pupil.

Claims

1. An apparatus for use in replicating an image associated with an input-pupil to an output-pupil, the apparatus comprising:

an optical waveguide including input-coupler, one or more intermediate-components and an output-coupler;

the input-coupler configured to couple light corresponding to the image associated with the input pupil into the optical waveguide and diffract the light corresponding to the image in at least two different directions so that light corresponding to the image is diffracted toward each of the one or more intermediate-components;

the one or more intermediate-components configured to;

perform odd-order pupil expansion on the light corresponding to the image that travels in the first direction from the input-coupler to the one intermediate-component by way of total internal reflection (TIR);

perform even-order pupil expansion on the light corresponding to the image that travels in the second direction from the input-coupler to the one intermediate-component by way of TIR; and

the output-coupler configured to couple the light corresponding to the image, that has travelled from the one or more intermediate-components to the output-coupler by way of TIR, out of the optical waveguide so that the light corresponding to the image is viewable from the output-pupil.

2. The apparatus of claim 1, wherein:

the one or more intermediate-components of the optical waveguide consists of one intermediate-component;

the input-coupler is configured to couple light corresponding to the image associated with the input pupil into the optical waveguide and diffract the light corresponding to the image in both a first direction and a second direction both of which are toward the one intermediate-component, wherein the second direction differs from the first direction;

the one intermediate-component is configured to;

diffract the light corresponding to the image towards the output-coupler; and

the output-coupler is configured to couple the light corresponding to the image, that has travelled from the one intermediate-component to the output-coupler by way of TIR, out of the optical waveguide so that the light corresponding to the image is viewable from the output-pupil.

3. The apparatus of claim 1, wherein:

the light that is diffracted in the first direction by the input-coupler and experiences odd-order pupil expansion by the one intermediate-component changes propagation direction an odd number of times before being incident on the output-coupler; and

the light that is diffracted in the second direction by the input-coupler and experiences even-order pupil expansion by the one intermediate-component changes propagation direction an even number of times before being incident on the output-coupler.

4. The apparatus of claim 1, wherein:

the one or more intermediate-components comprise at least two intermediate-components that are spatially separated from one another.

5. The apparatus of claim 1, wherein a more uniform intensity distribution is achieved by the input-coupler diffracting the light corresponding to the image in at least two different directions so that light corresponding to the image is diffracted toward each of the one or more intermediate-components, and by the one or more intermediate-components individually or collectively performing both odd-order and even-order pupil expansion, compared to if the input-coupler diffracted the light corresponding to the image in only one direction towards only one intermediate-component that performed only one of odd-order or even-order pupil expansion.

6. The apparatus of claim 1, wherein both the odd-order pupil expansion and the even-order pupil expansion performed by the one or more intermediate components achieves pupil expansion in a same direction, and wherein the output-coupler is configured to perform pupil expansion in another direction.

7. The apparatus of claim 1, wherein:

the optical waveguide includes a first major surface and a second major surface opposite to the first major surface; and

the input-coupler comprises

a first grating that is located in or on one of the first and second major surfaces of the optical waveguide and is configured to diffract the light corresponding to the image in a first direction toward a said intermediate-component, and

a second grating that is located in or on the other one of the first and second major surfaces of the optical waveguide and is configured to diffract the light corresponding to the image in a second direction toward a said intermediate-component;

the first grating includes a first set of linear grating lines; and

the second grating includes a second set of linear grating lines that are rotated at an angle relative to first set of linear grating lines of the first grating.

8. The apparatus of claim 7, wherein the angle is ninety degrees, and thus, the second set of linear grating lines of the second grating are orthogonal to the first set of linear grating lines of the first grating.

9. The apparatus of claim 7, wherein a distance between the first and second major surfaces of the optical waveguide, and thus, between the first and second gratings, is greater than a coherence length of the light corresponding to the image that travels through the optical waveguide by way of TIR.

10. The apparatus of claim 1, wherein:

the optical waveguide includes a first major surface and a second major surface opposite to the first major surface; and

the input-coupler comprises a grating that is located in or on one of the first and second major surfaces of the optical waveguide;

the grating of the input-coupler including a first set of linear grating lines, and second set of linear grating lines that are rotated at an angle relative to first set of linear grating lines;

the first set of linear grating lines of the grating of the input-coupler is configured to diffract the light corresponding to the image in a first direction towards a said intermediate-component; and

the second set of linear grating lines of the grating of the input-coupler is configured to diffract the light corresponding to the image in a second direction towards a said intermediate-component.

11. The apparatus of claim 10, wherein the angle is ninety degrees, and thus, the second set of linear grating lines are orthogonal to the first set of linear grating lines.

12. The apparatus of claim 1, wherein the input-coupler comprises a crossed-grating.

13. The apparatus of claim 1, wherein the apparatus is part of a head-mounted display (HMD) or a heads-up display (HUD).

14. A method for using an optical waveguide to replicate an image associated with an input-pupil to an output-pupil, comprising:

coupling light corresponding to the image associated with the input-pupil into the optical waveguide and diffracting the light corresponding to the image in at least two different directions;

performing odd-order pupil expansion on light corresponding to the image that, when coupled into the optical waveguide, is diffracted in a first one of the at least two different directions from the input-coupler to the one intermediate-component by way of total internal reflection (TIR);

performing even-order pupil expansion on light corresponding to the image that, when coupled into the optical waveguide, is directed in a second one of the at least two different directions from the input-coupler to the one intermediate-component by way of TIR, which is either the same or different than the intermediate-component that is used for the performing odd-order pupil expansion; and

coupling the light corresponding to the image out of the optical waveguide, after performing the odd-order pupil expansion and the even order pupil expansion, so that the light corresponding to the image is viewable from the output-pupil.

15. The method of claim 14, wherein:

the coupling light corresponding to the image associated with the input-pupil into the optical waveguide and diffracting the light corresponding to the image in at least two different directions is performed using an input-coupler of the optical waveguide;

the intermediate-component(s) of the optical waveguide also diffract light corresponding to the image towards an output-coupler of the optical waveguide; and

the coupling the light corresponding to the image out of the optical waveguide, after the intermediate-component(s) perform the odd-order pupil expansion and the even order pupil expansion, is performed by the output-coupler of the optical waveguide.

16. The method of claim 14, wherein:

the odd-order and even-order pupil expansion performed by the intermediate-component(s) achieves pupil expansion in a same direction; and

the output-coupler performs pupil expansion in another direction.

17. A head-mounted display (HMD) or a heads-up display (HUD) system, comprising:

a display engine configured to produce an image;

an optical waveguide including input-coupler, one or more intermediate-components and an output-coupler;

the input-coupler configured to couple light corresponding to the image associated with the input pupil into the optical waveguide and diffract the light corresponding to the image in at least two different directions so that light corresponding to the image is diffracted toward each of the one or more intermediate-components;

the one or more intermediate-components configured to;

perform odd-order pupil expansion on the light corresponding to the image that travels in the first direction from the input-coupler to the one intermediate-component by way of total internal reflection (TIR),

perform even-order pupil expansion on the light corresponding to the image that travels in the second direction from the input-coupler to the one intermediate-component by way of TIR,

the output-coupler configured to couple the light corresponding to the image, that has travelled from the one or more intermediate-components to the output-coupler by way of TIR, out of the optical waveguide so that the light corresponding to the image is viewable from the output-pupil;

wherein the light that experiences odd-order pupil expansion by changes propagation direction an odd number of times before being incident on the output-coupler; and

wherein the light that experiences even-order pupil expansion changes propagation direction an even number of times before being incident on the output-coupler.

18. The system of claim 17, wherein the one or more intermediate-components consists of one intermediate-component configured to:

diffract the light corresponding to the image towards the output-coupler.

19. The system of claim 17, wherein:

the one or more intermediate-components comprise at least two intermediate-components that are spatially separated from one another.

20. The system of claim 17, wherein a more uniform intensity distribution is achieved by the input-coupler diffracting the light corresponding to the image in at least two different directions so that light corresponding to the image is diffracted toward each of the one or more intermediate-components, and by the one or more intermediate-components individually or collectively performing both odd-order and even-order pupil expansion, compared to if the input-coupler diffracted the light corresponding to the image in only one direction towards an intermediate-component that performed only one of odd-order or even-order pupil expansion.