Downhole power generation system

• US 10,072,480 B2
• Filed: 06/17/2013
• Issued: 09/11/2018
• Est. Priority Date: 06/17/2013
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Carroll, Sean, Downing, Andrew
• Primary Examiner(s): Sayre, James G
• Application Number:
  US14/891,919
• Publication Number:
  US 20160145975A1
• Time in Patent Office: 1,912 Days
• CPC Class Codes: E21B 21/12 using drilling pipes with plural fluid passages, e.g. closed circulation systems
• CPC Class Codes: E21B 41/0085 Adaptations of electric power generating means for use in boreholes
• CPC Class Codes: H02K 7/1823 structurally associated with turbines or similar engines
• CPC Class Codes: H02P 9/04 Control effected upon non-electric prime mover and dependent upon electric output value of the generator

Abstract

An apparatus for generating electrical power downhole comprises a housing located in a drillstring. A primary flow channel is formed through the housing. At least two secondary flow channels are located in the housing and arc laterally displaced from the primary flow channel, A fluid driven electrical generator is positioned in each of the at least two secondary flow channels. A controllable flow diverter is associated with each of the secondary flow channels to controllably divert at least a portion of a fluid flow m the primary flow channel to at least one of the at least two secondary flow channels to drive the generator therein.

Claims

1. An apparatus for generating electrical power downhole comprising:

a housing located in a drillstring;

a primary flow channel through the housing;

at least two secondary flow channels in the housing, the at least two secondary flow channels laterally displaced from the primary flow channel;

a first fluid driven electrical generator positioned within the primary flow channel;

at least one second fluid driven electrical generator positioned in each of the at least two secondary flow channels; and

at least one controllable flow diverter associated with each of the secondary flow channels, the at least one controllable flow diverter being operable to controllably apportion a fluid flow to the primary flow channel and to at least one of the at least two secondary flow channels to drive the generator therein.

2. The apparatus of claim 1 further comprising a controller operably coupled to each of the fluid driven generators and to each controllable flow diverter wherein the controller acts according to programmed instructions to detect at least one parameter of interest of each of the generators and to actuate each of the flow diverters based on the at least one parameter of interest.

3. The apparatus of claim 2 wherein the at least one parameter of interest is chosen from the group consisting of:

generator output voltage and generator rotational speed.

4. The apparatus of claim 1 wherein the at least two secondary flow channels are positioned axially spaced apart along the housing.

5. The apparatus of claim 1 wherein the at least two secondary flow channels are spaced apart circumferentially around the primary flow channel.

6. The apparatus of claim 1 wherein the drillstring comprises wired drill pipe.

7. A method of generating electrical energy downhole comprising;

positioning a housing located in a drillstring;

forming a primary flow channel through the housing;

forming at least two secondary flow channels in the housing, the at least two secondary flow channels laterally displaced from the primary flow channel;

positioning a first fluid driven electrical generator positioned within the primary flow channel;

positioning at least one second fluid driven electrical generator in each of the at least two secondary flow channels; and

using at least one controllable flow diverter to controllably apportion fluid flow to the primary flow channel and to at least one of the at least two secondary flow channels to drive the second fluid driven electrical generator therein.

8. The method of claim 7 further comprising operably coupling a controller to each of the fluid driven generators and to each controllable flow diverter;

detecting at least one parameter of interest of each of the generators; and

controllably actuating each of the flow diverters based on the least one parameter of interest.

9. The method of claim 8 wherein the at least one parameter of interest is chosen from the group consisting of:

generator output voltage and generator rotational speed.

10. The method of claim 7 further comprising positioning the at least two secondary flow channels axially spaced apart along the housing.

11. The method of claim 7 further comprising positioning the at least two secondary flow channels spaced apart circumferentially around the primary flow channel.

12. The method of claim 7 wherein the drillstring comprises wired drill pipe.

13. An apparatus for generating electrical power downhole comprising:

a housing located in a drillstring;

a primary flow channel through the housing;

at least one secondary flow channels in the housing, the at least one secondary flow channel laterally displaced from the primary flow channel;

a first fluid driven electrical generator positioned in the primary flow channel;

at least one second fluid driven electrical generator positioned in the at least one secondary flow channel; and

a controllable flow diverter to controllably apportion the fluid flow to the primary flow channel and the at least one secondary flow channel to drive the generators therein.

14. The apparatus of claim 13 further comprising a controller operably coupled to each of the fluid driven generators and to the controllable flow diverter wherein the controller acts according to programmed instructions to detect at least one parameter of interest of each of the generators and to actuate the flow diverter based on the at least one parameter of interest.

15. The apparatus of claim 14 wherein the at least one parameter of interest is chosen from the group consisting of:

generator output voltage and generator rotational speed.