System and method for generating power using a supercritical fluid

• US 10,072,574 B2
• Filed: 12/20/2016
• Issued: 09/11/2018
• Est. Priority Date: 01/17/2012
• Status: Active Grant

• Current Assignee: Peregrine Turbine Technologies LLC
• Original Assignee: Peregrine Turbine Technologies LLC
• Inventors: Stapp, David S.
• Primary Examiner(s): Wongwian, Phutthiwat
• Assistant Examiner(s): KEBEA, JESSICA L
• Application Number:
  US15/385,745
• Publication Number:
  US 20170122203A1
• Time in Patent Office: 630 Days
• Field of Search: 60 39181, 60 39182, 60 39183, 310105-110, 417120
• CPC Class Codes: F02C 1/10 Closed cycles
• CPC Class Codes: F02C 3/04 having a turbine driving a compressor power transmission arrangements F02C7/36; control of working fluid flow F02C9/16
• CPC Class Codes: F02C 6/18 using the waste heat of gas-turbine plants outside the plants themselves, e.g. gas-turbine power heat plants using waste heat as source of energy for refrigeration plants F25B27/02; using the waste heat of a gasturbine for steam generation or in a steam cycle see F01K23/10
• CPC Class Codes: F05D 2220/32 in gas turbines
• CPC Class Codes: F05D 2220/70 in combination with
• CPC Class Codes: Y02E 20/14 Combined heat and power generation [CHP]

Abstract

A dual cycle system for generating shaft power using a supercritical fluid and a fossil fuel. The first cycle is an open, air breathing Brayton cycle. The second cycle is a closed, supercritical fluid Brayton cycle. After compression of air in the first cycle, the compressed air flows through a first cross cycle heat exchanger through which the supercritical fluid from the second cycle flows after it has been compressed and then expanded in a turbine. In the first cross cycle heat exchanger, the compressed air is heated and the expanded supercritical fluid is cooled. Prior to expansion in a turbine, the compressed supercritical fluid flows through a second cross cycle heat exchanger through which also flows combustion gas, produced by burning a fossil fuel in the compressed air in the first cycle. In the second cross cycle heat exchanger, the combustion gas is cooled and the compressed supercritical fluid is heated.

Claims

1. A coupling for transmitting torque from a turbine shaft to a drive shaft in a system for generating shaft power by expanding a supercritical fluid, the coupling comprising:

a turbine housing;

an induction rotor connected to the turbine shaft so as to rotate with the turbine shaft;

an armature assembly connected to the drive shaft so as to rotate with the drive shaft, the armature assembly having a first armature, a second armature, and a magnet configured create a magnetic flux within the coupling;

a pressure membrane attached to the turbine housing and configured to seal the supercritical fluid within the turbine housing;

the pressure membrane is disposed between the induction rotor and the first and second armatures, and

whereby rotation of the induction rotor at a first speed imparts torque to the first and second armatures so as to cause rotation of the drive shaft at a second speed that is less than the first speed.

2. The coupling according to claim 1, further comprising a first flow path configured to direct a portion of the supercritical fluid that is in its supercritical state to the induction rotor for cooling the induction rotor, whereby the portion of the supercritical fluid is heated;

and

a second flow path configured to direct the heated supercritical fluid from the induction rotor.

3. The coupling according to claim 1, wherein the pressure membrane has a spherically shaped surface.

4. The coupling according to claim 1, wherein the pressure membrane comprises a ceramic material.

5. The coupling according to claim 1, wherein the induction rotor further comprises a magnetically permeable material.

6. The coupling according to claim 5, wherein the magnetically permeable material is copper or aluminum.

7. The coupling according to claim 1, wherein the first armature comprises south facing magnetic poles and the second armature comprises north facing magnetic poles that are interleaved with the south facing magnetic poles of the first armature.

8. The coupling according to claim 1, wherein the first and second armatures further comprise a paramagnetic material.

9. The coupling according to claim 1, wherein the magnet is configured to be radially inboard of the first and second armatures.

10. The coupling according to claim 1, wherein the magnet comprises a neodymium magnet.

11. The coupling according to claim 1, wherein rotation of the induction rotor imparts torque to the first and second armatures, thereby generating opposing magnetic flux.

12. A system, comprising:

a turbine having a housing and a turbine shaft,

the turbine being configured to generate shaft power by expanding a supercritical fluid;

an output device having a drive shaft; and

a coupling for transmitting torque from the turbine shaft to the drive shaft, the coupling having;

a) an induction rotor connected to the turbine shaft so as to rotate with the turbine shaft;

b) an armature assembly connected to the drive shaft so as to rotate with the drive shaft, the armature assembly having a first armature, a second armature, and a magnet configured create a magnetic flux within the coupling; and

c) a pressure membrane attached to the turbine housing and disposed between the induction rotor and the first and second armatures,

wherein the pressure membrane is configured to seal the supercritical fluid within the turbine housing, and

wherein rotation of the induction rotor at a first speed imparts torque to the first and second armatures so as to cause rotation of the drive shaft at a second speed that is less than the first speed.

13. The system of claim 12, wherein the turbine housing includes a first flow path for directing a portion of the supercritical fluid that is in its supercritical state to the induction rotor for cooling the induction rotor, whereby the portion of the supercritical fluid is heated, and a second flow path for directing the heated supercritical fluid to the turbine for expansion therein.

14. The system of claim 12, further comprising a peak torque, wherein the peak torque transmitted from the turbine shaft to the drive shaft is generated when a difference of speed between the first speed and the second speed is in a range of 80 to 100 revolutions per minute (RPM).

15. The system of claim 12, wherein the pressure membrane has a spherically shaped surface.

16. The system of claim 12, wherein the pressure membrane comprises a ceramic material.

17. The system of claim 12, wherein the induction rotor further comprises a magnetically permeable material.

18. The system of claim 17, wherein the magnetically permeable material is copper or aluminum.

19. The system of claim 12, wherein the first and second armatures further comprise a paramagnetic material.

20. The system of claim 12, wherein the magnet is configured to be radially inboard of the first and second armatures.

21. The system of claim 12, wherein the magnet is a neodymium magnet.

22. The system of claim 12, wherein the output device is one of a generator, a turboprop, or a turbofan.

23. The system of claim 12, wherein rotation of the induction rotor imparts torque to the first and second armatures, thereby generating opposing magnetic flux.