Tankless water heater carrier

• US 10,072,873 B1
• Filed: 05/14/2015
• Issued: 09/11/2018
• Est. Priority Date: 05/15/2014
• Status: Active Grant

• Current Assignee: All-Pro Manufacturing, Inc.
• Original Assignee: Allpro Manufacturing, Inc.
• Inventors: Ostera, Cary, Morales, II, Daniel M.
• Primary Examiner(s): Ross, Dana
• Assistant Examiner(s): Mills, Jr., Joe E
• Application Number:
  US14/712,693
• Time in Patent Office: 1,216 Days
• Field of Search: 392441-496
• CPC Class Codes: F16M 13/02 for supporting on, or attaching to, an object, e.g. tree, gate, window-frame, cycle
• CPC Class Codes: F24H 1/103 with bare resistances in direct contact with the fluid
• CPC Class Codes: F24H 9/06 Arrangement of mountings or supports for heaters, e.g. boilers, other than space heating radiators space heating radiators F24D19/02
• CPC Class Codes: F24H 9/2028 Continuous-flow heaters

Abstract

A tankless water heater carrier having a pair of load supporting brackets, a slot formed through each load supporting bracket, and a pair of rigidity rails extending longitudinally along each side of each load supporting brackets. The tankless water heater carrier has a pair of side brackets connected between the pair of load supporting brackets, a pair of sliding brackets moveably mounted onto each load supporting bracket, and a plurality of removable threaded rough in guides positioned in the alignment holes of each sliding bracket and through the slots of the load supporting brackets. The tankless water heater carrier includes fasteners usable to connect the side brackets to the load supporting brackets and to connect the sliding brackets to the load supporting brackets creating a theft resistant tankless water heater that is versatile for all sizes.

Claims

1. A tankless water heater carrier configured for mounting behind drywall comprising:

a) a pair of load supporting brackets, each load supporting bracket having;

(i) a first plate with a plurality of first plate connecting holes;

(ii) a second plate with a plurality of second plate connecting holes, wherein the first plate and the second plate are configured in a first plane;

(iii) a middle portion connected between the first plate and the second plate in a second plane different from the first plane, the middle portion having a bracket side comprising;

1. a slot formed along a longitudinal axis between a first side and a second side; and

2. a plurality of pairs of connecting holes formed in the middle portion on opposite sides of each slot between each side;

a pair of rigidity rails extending longitudinally along each side of the middle portion, each rigidity rail extending away from the bracket side, the pair of rigidity rails mounted in parallel with each other;

b) a pair of side brackets, each side bracket comprising a plurality of side connecting holes, each side bracket connected between the pair of load supporting brackets;

c) a pair of sliding brackets, each pair of sliding brackets moveably mounted onto the middle portion of each load supporting bracket, each sliding bracket having an alignment hole;

d) a plurality of removable threaded rough in guides, each removable threaded rough in guide positioned in the alignment hole of each sliding bracket and through the slot of the middle portion of each load supporting bracket to provide a 90 degree angle; and

e) a plurality of fasteners usable to connect the pair of side brackets to the pair of load supporting brackets and to connect each sliding bracket to the middle portion of each load supporting bracket.

2. The tankless water heater carrier of claim 1, comprising an adjustable vent bracket comprising a first portion engageable with each load supporting bracket and a second portion configured to support a vent pipe usable with a tankless water heater.

3. The tankless water heater carrier of claim 1, comprising a separation from 0.25 inches to 3 inches between the first plane and the second plane.

4. The tankless water heater carrier of claim 1, wherein each load supporting bracket comprises a length from 6 inches to 24 inches.

5. The tankless water heater carrier of claim 1, wherein each load supporting bracket comprises cold rolled steel, galvanized steel, or lightweight durable metal capable of supporting a load of at least 40 pounds.

6. The tankless water heater carrier of claim 1, wherein each side bracket has a width from 0.5 inches to 3 inches and a thickness from 1/16 of an inch to 0.3 inches, and wherein each side bracket comprises cold rolled steel, galvanized steel, or lightweight durable metal capable of supporting a load of at least 40 pounds.

7. The tankless water heater carrier of claim 1, wherein each guide of the plurality of removable threaded rough in guides tapers to a point.

8. The tankless water heater carrier of claim 1, wherein each guide of the plurality of removable threaded rough in guides has a diameter equal to or less than a diameter of the alignment hole in which it is placed, and a length adequate to create an impression on drywall.

9. The tankless water heater carrier of claim 1, wherein the sliding brackets comprise a first mounting tab, a second mounting tab, and an offset mounting portion between the first mounting tab and the second mounting tab, the offset mounting portion extending at least 0.25 inches from the middle section.

10. The tankless water heater carrier of claim 1, wherein the tankless water heater carrier comprises a plurality of heater codes stamped adjacent a connecting hole enabling fast installation of any one of different sizes of tankless heater without the need to train an installer.

11. The tankless water heater carrier of claim 1, wherein the plurality of fasteners are screws, nuts, bolts, or combinations thereof.

12. The tankless water heater carrier of claim 1, wherein at least a portion of the connecting holes are threaded.

13. The tankless water heater carrier of claim 1, wherein the slot has a width from 0.25 inches to 0.5 inches.