Multifunction joystick apparatus and a method for using same

• US 10,073,488 B2
• Filed: 09/11/2014
• Issued: 09/11/2018
• Est. Priority Date: 09/11/2014
• Status: Active Grant

• Current Assignee: Grayhill Incorporated
• Original Assignee: Grayhill Incorporated
• Inventors: Conro, Christopher Michael, Kozich, Stephen Alan
• Primary Examiner(s): Rojas, Bernard
• Application Number:
  US14/483,386
• Publication Number:
  US 20160077543A1
• Time in Patent Office: 1,461 Days
• CPC Class Codes: G05G 2009/04718 with cardan or gimbal type joint
• CPC Class Codes: G05G 2009/04755 Magnetic sensor, e.g. hall generator, pick-up coil
• CPC Class Codes: G05G 2009/04759 Light-sensitive detector, e.g. photoelectric
• CPC Class Codes: G05G 9/047 the controlling member being movable by hand about orthogonal axes, e.g. joysticks for switches H01H25/04

Abstract

A joystick apparatus has a housing and a printed circuit board in the housing. A shaft is pivotably connected to a U-joint assembly to allow movement of the shaft relative to the center position within a circle. A concentric reduced power zone circle is associated with the circle. Operation of the joystick within the reduced power zone circle uses less power than operation outside of the reduced power zone. A knob and a magnet are located on the shaft. A Hall effect integrated circuit detects movement of the magnet in response to corresponding movement of the shaft by a user and generates a corresponding proportional joystick output signal indicative of a direction and an extent of rotation of the shaft. A multifunction joystick control system has a joystick configured to provide multiple operational modalities on a joystick. An electrical interface connects the joystick apparatus and the host central processing unit.

Claims

1. A joystick apparatus comprising:

a housing;

a printed circuit board in the housing;

a U-joint assembly above the printed circuit board in the housing wherein the U-joint assembly has a U-joint rocker pivotably connected to a U-joint slider;

a reflector at a center position on the U-joint slider;

a shaft having a first end, a second end and a center position, wherein the second end is pivotably connected to the U-joint rocker to allow movement of the shaft relative to the center position within a circle, and wherein the movement of the shaft is in at least one of a forward and a backward direction, a side-to-side direction, an axial direction, or a rotating direction, to provide an end user with selectable functionality;

a knob on the first end of the shaft;

a magnet on the second end of the shaft;

a Hall effect integrated circuit on the printed circuit board wherein the Hall effect integrated circuit detects movement of the magnet in response to corresponding movement of the shaft and further wherein the Hall effect integrated circuit generates a corresponding proportional joystick output signal indicative of the direction of movement of the shaft and an extent of deflection of the shaft;

the apparatus further comprising a dome contact on the printed circuit board wherein the U-joint slider contacts the dome contact to close an electrical circuit in response to the end user pressing axially on the knob;

a concentric reduced power zone circle within the circle of movement of the shaft wherein operation of the shaft within the reduced power zone circle uses less power than operation outside of the reduced power zone circle; and

a first optical switch and a second optical switch on the printed circuit board, wherein each of the first optical switch and the second optical switch is arranged on a respective side of the center position of the reflector, and wherein each of the first optical switch and the second optical switch closes an electrical circuit associated with the first optical switch and the second optical switch in response to the end user rotating the knob to align the reflector with one of the first optical switch and the second optical switch.

2. The apparatus of claim 1 wherein the circle of movement of the shaft facilitates the generation of a non-distorted maximum joystick output signal.

3. The apparatus of claim 1 wherein the U-joint slider is configured to slide vertically in the housing in response to a user axially pressing the knob.

4. The apparatus of claim 1 further comprising:

a torsion spring between the housing and the U-joint slider to return the shaft to the center position in response to a user rotating the knob.

5. The apparatus of claim 1 further comprising:

a shaft gater on the housing wherein the shaft passes through an opening in the shaft gater.

6. The apparatus of claim 1 further comprising:

a slave microcontroller associated with the printed circuit board.

7. The apparatus of claim 1 further comprising:

a sealing boot having an opening and a lip, wherein the first end of the shaft passes through the opening, and the lip abuts the housing.

8. The apparatus of claim 1 further comprising:

a sealing boot overmolded onto an insert, wherein the sealing boot is silicone rubber, and the insert is plastic.

9. The apparatus of claim 1 further comprising:

a centering plunger on the shaft; and

a spring on the centering plunger to return the shaft to the center position in response to a user moving the shaft.

10. The apparatus of claim 1 further comprising:

keying features in the housing to facilitate alignment during assembly.

11. The apparatus of claim 1 further comprising:

keying features to allow the U-joint slider to move axially along the shaft axis and to restrict rotation of the U-joint slider relative to the housing for pushbutton operation.

12. The apparatus of claim 1 further comprising:

keying features to allow the U-joint slider to move axially along the shaft axis for pushbutton operation and to allow rotation of the U-joint slider relative to the housing for rotation operation.