Electric power convertor

• US 10,076,068 B2
• Filed: 01/09/2015
• Issued: 09/11/2018
• Est. Priority Date: 01/09/2014
• Status: Expired due to Fees

• Current Assignee: DENSO Corporation, Nippon Soken, Inc. (DENSO Corporation)
• Original Assignee: DENSO Corporation, Nippon Soken, Inc. (DENSO Corporation)
• Inventors: Ohoka, Shinji, Harada, Naohisa
• Primary Examiner(s): Patel, Mukund G
• Application Number:
  US14/593,193
• Publication Number:
  US 20150195957A1
• Time in Patent Office: 1,341 Days
• CPC Class Codes: H05K 7/1432 specially adapted for power drive units or power converters
• CPC Class Codes: H05K 7/14329 specially adapted for the configuration of power bus bars
• CPC Class Codes: H05K 7/20927 Liquid coolant without phase change

Abstract

An electric power converter includes a semiconductor module, a cooler, and a pair of direct current bus bars. The direct current bus bars are connected to the semiconductor. The direct current bus bars serve as current paths between the direct current power supply and the switching element. The cooler is made of metal, and is electrically connected to ground. A proximal bypass capacitor is formed close to the switching element by a heat radiating plate integrated with the semiconductor module, the cooler, and an insulating layer interposed between them. The electric power converter further includes a pair of distal bypass capacitors, each of which has a larger capacitance than the proximal bypass capacitor has, and has a current path to the switching element of which a length is longer than a current path to the switching element from the proximal bypass capacitor.

Claims

1. An electric power converter comprising:

a semiconductor module with a built-in switching element;

a cooler for cooling the semiconductor module;

a control circuit board for controlling an operation of the switching element; and

a pair of direct current bus bars connected to the semiconductor module, and serve as current paths between a direct current power supply and the switching element;

wherein,

the cooler is made of metal and electrically connected to ground;

the semiconductor module has a metal heat radiating plate connected to the switching element, and an insulating layer is interposed between the heat radiating plate and the cooler that insulates them, and a proximal bypass capacitor is formed close to the switching element by the heat radiating plate, the insulating layer, and the cooler;

there is provided at least a pair of distal bypass capacitors, each of which has a larger capacitance than the proximal bypass capacitor has, connects between each of the direct current bus bar and ground, and has a current path to the switching element of which a length is longer than a current path to the switching element from the proximal bypass capacitor;

the pair of distal bypass capacitors are disposed on the control circuit board, a potentiometric circuit for measuring a potential difference between the pair of direct current bus bars are formed on the control circuit board, and the potentiometric circuit and each of the distal bypass capacitors is connected by wirings formed on the control circuit board;

the proximal bypass capacitor has a filter function for high frequency components; and

the distal bypass capacitors have a filter function for low frequency components.

2. The electric power converter according to claim 1, wherein,

the distal bypass capacitor is disposed on the control circuit board, parts of the pair of direct current bus bars are respectively placed on the control circuit board, and the placed parts are respectively connected to the distal bypass capacitors.

3. The electric power converter according to claim 2, wherein,

the distal bypass capacitor is mounted on a surface the control circuit board.

4. The electric power converter according to claim 1, wherein,

the distal bypass capacitor is mounted on a surface the control circuit board.