Article of footwear with soil-shedding performance

• US 10,076,154 B2
• Filed: 07/30/2015
• Issued: 09/18/2018
• Est. Priority Date: 08/27/2014
• Status: Active Grant

• Current Assignee: Nike Innovate C.V. (Nike, Inc.)
• Original Assignee: Nike, Inc.
• Inventors: Walker, Jeremy D., Dyer, Caleb W., Wright, Zachary C., Maurer, Myron, Schiller, Denis, Baghdadi, Hossein A.
• Primary Examiner(s): HIGGINS, GERARD T
• Application Number:
  US14/814,097
• Publication Number:
  US 20160058107A1
• Time in Patent Office: 1,146 Days
• CPC Class Codes: A43B 13/02 characterised by the material
• CPC Class Codes: A43B 13/04 Plastics, rubber or vulcanised fibre
• CPC Class Codes: A43B 13/122 characterised by the outsole or external layer
• CPC Class Codes: A43B 13/16 Pieced soles with several layers of different material A43B13/12
• CPC Class Codes: A43B 13/22 Soles made slip-preventing or wear-resisting, e.g. by impregnation or spreading a wear-resisting layer
• CPC Class Codes: A43B 13/26 projecting beyond the sole surface
• CPC Class Codes: A43B 3/0036 characterised by a special shape or design
• CPC Class Codes: A43C 15/02 attached to the sole
• CPC Class Codes: A43C 15/16 Studs or cleats for football or like boots
• CPC Class Codes: B29D 35/142 Soles
• CPC Class Codes: C08J 3/075 Macromolecular gels
• CPC Class Codes: C08L 75/04 Polyurethanes
• CPC Class Codes: Y10T 428/24802 Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]

Abstract

The disclosure relates to articles of footwear and components thereof, including outsoles, which can be used in conditions normally conducive to the accumulation of soil on the outsoles. In particular, the disclosure relates to articles of footwear and components thereof including an outsole with an external hydrogel film that compositionally includes crystalline regions and amorphous hydrophilic regions, where the amorphous regions are covalently bonded to the crystalline regions with carbamate linkages and/or polyamide linkages. The amorphous regions are present in the hydrogel at a ratio of at least 20:1, by weight, relative to the crystalline regions. The outsoles can prevent or reduce the accumulation of soil on the footwear during wear on unpaved surfaces such as sporting fields. When the outsoles are wetted with water, the outsoles can become more compliant and/or can rapidly uptake and/or expel water, which can prevent soil from adhering to the outsole and/or can assist in shedding soil present on the outsole.

Claims

1. An outsole for an article of footwear, the outsole comprising:

an outsole substrate; and

a hydrogel secured to the outsole substrate and defining an external surface of the outsole, wherein the hydrogel comprises crystalline regions and amorphous hydrophilic regions, and wherein the amorphous hydrophilic regions are covalently bonded to the crystalline regions with carbamate linkages, and the amorphous hydrophilic regions are present in the hydrogel at a ratio of at least 20;

1 by weight relative to the crystalline regions, wherein at least a portion of the amorphous hydrophilic regions each comprise a backbone chain segment and one or more pendant polyether groups grafted to the backbone chain segment.

2. The outsole of claim 1, wherein the ratio of the one or more amorphous hydrophilic regions to the to the one or more crystalline regions ranges from 40:

1 by weight to 110;

1.

3. The outsole of claim 1, wherein the crystalline regions of the hydrogel interact with each other to form physical crosslinks.

4. The outsole of claim 1, wherein the hydrogel is secured to the outsole substrate as a film.

5. The outsole of claim 4, wherein the film has a dry-state film thickness ranging from 0.1 millimeters to 1 millimeter.

6. The outsole of claim 5, wherein the film has a saturated-state film thickness ranging from 0.25 millimeters to 2 millimeters.

7. The outsole of claim 1, wherein at least a portion of the amorphous hydrophilic regions each comprise a polyether segment, a polyester segment, a polyacrylic acid segment, a polylactone segment, or combinations thereof.

8. The outsole of claim 1, wherein the outsole substrate comprises a plurality of traction elements operably secured to the outsole substrate.

9. The outsole of claim 8, wherein each of the plurality of traction elements comprises a terminal edge, and wherein the hydrogel is not present on the terminal edges of any of the plurality of traction elements.

10. The outsole of claim 8, wherein one or more of the traction elements is selected from the group consisting of:

a cleat, a stud, a spike, and a lug.

11. The outsole of claim 8, wherein the traction elements are integrally formed with the outsole substrate.

12. The outsole of claim 8, wherein the traction elements are removable traction elements.

13. An outsole for an article of footwear, the outsole comprising:

an outsole substrate; and

a hydrogel secured to the outsole substrate and defining an external surface of the outsole, wherein the hydrogel comprises crystalline polyamide regions and amorphous hydrophilic regions, and wherein the amorphous hydrophilic regions are covalently bonded to the crystalline polyamide regions, and are present in the hydrogel at a ratio of at least 20;

1 by weight relative to the crystalline polyamide regions.

14. The outsole of claim 13, wherein the ratio of the one or more amorphous hydrophilic regions to the to the one or more crystalline regions ranges from 40:

1 by weight to 110;

1.

15. The outsole of claim 13, wherein at least a portion of the amorphous hydrophilic regions each comprise a polyether segment, a polyester segment, a polyacrylic acid segment, a polylactone segment, or combinations thereof.

16. The outsole of claim 13, wherein the hydrogel is secured to the outsole substrate as a film.

17. The outsole of claim 16, wherein the film has a dry-state film thickness ranging from 0.1 millimeters to 1 millimeter.

18. The outsole of claim 17, wherein the film has a saturated-state film thickness ranging from 0.25 millimeters to 2 millimeters.

19. The outsole of claim 13, wherein the outsole substrate comprises a plurality of traction elements operably secured to the outsole substrate.

20. The outsole of claim 19, wherein each of the plurality of traction elements comprises a terminal edge, and wherein the hydrogel is not present on the terminal edges of any of the plurality of traction elements.

21. The outsole of claim 19, wherein one or more of the traction elements is selected from the group consisting of:

a cleat, a stud, a spike, and a lug.

22. The outsole of claim 19, wherein the traction elements are integrally formed with the outsole substrate.

23. The outsole of claim 19, wherein the traction elements are removable traction elements.

24. The outsole of claim 13, wherein the hydrogel comprises a crosslinked polymeric network.

25. An article of footwear, the article comprising:

an outsole backing member;

a plurality of traction elements operably secured to the outsole backing member;

an upper secured to the outsole backing member; and

,

a film secured to the outsole backing member and defining an external surface of the outsole, wherein the film comprises a hydrogel having crystalline regions and amorphous hydrophilic regions, and wherein the amorphous hydrophilic regions are covalently bonded to the crystalline regions, and the amorphous hydrophilic regions are present in the hydrogel at a ratio of at least 20;

1 by weight relative to the crystalline regions.

26. The article of claim 25, wherein at least a portion of the amorphous hydrophilic regions each comprise a polyether.

27. The article of claim 25, wherein the crystalline regions are derived from monomers comprising one or more multi-functional isocyanates and one or more chain extenders.

28. The article of claim 25, wherein the crystalline regions comprise polyamide chains.

29. The article of claim 25, wherein the hydrogel is substantially free of aromatic groups.

30. The article of claim 25, wherein the film exhibits a swell thickness increase at 1 hour greater than 50%, as characterized by the Swelling Capacity Test with the Footwear Sampling Procedure.

31. The article of footwear of claim 25, wherein each of the plurality of traction elements comprises a terminal edge, and wherein the hydrogel is not present on the terminal edges of any of the plurality of traction elements.

32. The article of footwear of claim 25, wherein one or more of the traction elements is selected from the group consisting of:

a cleat, a stud, a spike, and a lug.

33. The article of footwear of claim 25, wherein the traction elements are integrally formed with the outsole backing member.

34. The article of footwear of claim 25, wherein the traction elements are removable traction elements.

35. The article of footwear of claim 25, wherein the hydrogel comprises a crosslinked polymeric network.

36. An outsole for an article of footwear, the outsole comprising:

an outsole substrate comprising a plurality of traction elements operably secured to the outsole substrate; and

a hydrogel secured to the outsole substrate and defining an external surface of the outsole, wherein the hydrogel comprises crystalline regions and amorphous hydrophilic regions, and wherein the amorphous hydrophilic regions are covalently bonded to the crystalline regions with carbamate linkages, and the amorphous hydrophilic regions are present in the hydrogel at a ratio of at least 20;

1 by weight relative to the crystalline regions.

37. The outsole of claim 36, wherein each of the plurality of traction elements comprises a terminal edge, and wherein the hydrogel is not present on the terminal edges of any of the plurality of traction elements.

38. The outsole of claim 36, wherein one or more of the traction elements is selected from the group consisting of:

a cleat, a stud, a spike, and a lug.

39. The outsole of claim 36, wherein the traction elements are integrally formed with the outsole substrate.

40. The outsole of claim 36, wherein the traction elements are removable traction elements.

41. The outsole of claim 40, wherein the hydrogel comprises a crosslinked polymeric network.

42. The outsole of claim 41, wherein the ratio of the amorphous hydrophilic regions to the crystalline regions ranges from 40:

1 by weight to 110;

1.

43. The outsole of claim 36 wherein at least a portion of the amorphous hydrophilic regions each comprise a backbone chain segment and one or more pendant polyether groups grafted to the backbone chain segment.

44. The outsole of claim 36, wherein the crystalline regions of the hydrogel interact with each other to form physical crosslinks.

45. The outsole of claim 36, wherein the hydrogel is secured to the outsole substrate as a film.

46. The outsole of claim 45, wherein the film has a dry-state film thickness ranging from 0.1 millimeters to 1 millimeter.

47. The outsole of claim 46, wherein the film has a saturated-state film thickness ranging from 0.25 millimeters to 2 millimeters.

48. The outsole of claim 36, wherein the hydrogel comprises a crosslinked polymeric network.