Tissue displacement tools and methods

• US 10,076,342 B2
• Filed: 01/20/2016
• Issued: 09/18/2018
• Est. Priority Date: 12/12/2013
• Status: Active Grant

• Current Assignee: Conventus Orthopaedics, Inc.
• Original Assignee: Conventus Orthopaedics, Inc.
• Inventors: Wlodarski, Grace, Peterson, Alex A., Krinke, Todd A., Brenzel, Michael P., Kruse, Steve D., Siemers, Troy Michael, Taylor, Kyle
• Primary Examiner(s): Merene, Jan Christopher
• Assistant Examiner(s): COTRONEO, STEVEN J
• Application Number:
  US15/001,443
• Publication Number:
  US 20160128703A1
• Time in Patent Office: 972 Days
• CPC Class Codes: A61B 17/1617 with mobile or detachable parts
• CPC Class Codes: A61B 17/164 intramedullary
• CPC Class Codes: A61B 17/7094 Solid vertebral fillers; devices for inserting such fillers
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

Apparatus and methods for bone cavity preparation. Formed broaching members may be supported inside a bone by a rotator. The broaching members may be bowed out inside the bone to create a cavity having a shape determined by the broaching members and bone anatomy.

Claims

1. A tissue cavity preparation tool comprising an elongated rotator and a broaching member including a first elongated body and a second elongated body, the first body and the second body being configured to be coupled to the rotator, wherein:

the first elongated body has a first sharp edge, a first trailing edge and a first face, wherein the first elongated body, in a state in which the first body is not coupled to the rotator, curves in a plane parallel to the first face when the first elongated body is in a planar configuration;

the second elongated body has a second sharp edge, a second trailing edge and a second face, wherein the second elongated body, in a state in which the second body is not coupled to the rotator, curves in a plane parallel to the second face when the second elongated body is in a planar configuration; and

the elongated rotator defines a longitudinal axis and is configured to;

retain a first end of the first body and a second end of the first body such that the first end of the first body is spaced longitudinally apart from the second end of the first body and the first face forms a first cone-like surface when the first body is coupled to the rotator and in an expanded state; and

retain a first end of the second body and a second end of the second body such that the first end of the second body is spaced longitudinally apart from the second end of the second body and the second face forms a second cone-like surface when the second body is in coupled to the rotator and in an expanded state.

2. The tool of claim 1 wherein the second cone-like surface is identical to the first cone-like surface.

3. The tool of claim 1 wherein the second cone-like surface is not identical to the first cone-like surface.

4. The tool of claim 3 wherein the second cone-like surface defines an apical angle that is greater than an apical angle defined by the first cone-like surface.

5. The tool of claim 1 wherein:

the first elongated body is fixed to the rotator at a distal position and a first intermediate position; and

the second elongated body is fixed to the rotator at a second intermediate position and a proximal position;

wherein the first and second intermediate positions are longitudinally between the distal position and the proximal position.

6. The tool of claim 1 wherein:

the first elongated body defines a first central axis and the first elongated body has a first length along the first central axis;

the second elongated body defines a second central axis and the second elongated body has a second length along the second central axis; and

the second length is greater than the first length.

7. The tool of claim 1 wherein the first elongated body has a first heat-set shape and the second elongated body has a second heat-set shape that is different from the first heat-set shape.

8. The tool of claim 1 further comprising:

a first elongated controller that is configured to change a longitudinal distance between the first end of the first elongated body and the second end of the first elongated body; and

a second elongated controller that is configured to change a longitudinal distance between the first end of the second elongated body and the second end of the second elongated body.

9. The tool of claim 1 further comprising:

a loop, the first and second elongated bodies extending therefrom; and

a coupler that couples the loop to the rotator.

10. The tool of claim 9 wherein the coupler includes a transverse member that is transverse to the longitudinal axis, is supported by the rotator, and engages the loop by passing through the loop.

11. The tool of claim 9 wherein:

the first elongated body, the second elongated body and the loop are of monolithic construction;

the loop forms a spirally wound spring; and

the loop absorbs strain from the elongated members when the elongated members are subjected to stress.

12. The tool of claim 11 wherein the stress is directed radially inward toward the rotator.

13. The tool of claim 11 wherein the stress is directed circumferentially about the rotator.

14. The tool of claim 1 further comprising an outer sleeve concentric with the rotator, the outer sleeve configured to slide axially along the longitudinal axis toward a distal end of the rotator.

15. The tool of claim 1 wherein the rotator is flexible.

16. The tool of claim 1 wherein the rotator is rigid.

17. The tool of claim 1 wherein:

the first elongated body defines a central axis and a span segment, the span segment including the first sharp edge, the first trailing edge and the first face;

the first end of the first elongated body is disposed at an angular displacement, about the central axis, from the first span segment, when the first elongated body, in a state in which the first body is not coupled to the rotator, is in a planar configuration; and

the rotator further defines a radial direction orthogonal to the longitudinal direction and is configured to retain the first end of the first elongated body in an orientation that is normal to the radial direction, wherein the retaining counter-rotates a surface normal of the first face in a direction opposite the angular displacement.

18. The tool of claim 17 wherein:

the angular displacement is a first angular displacement, the spam segment is a first span segment and the central axis is a first central axis;

the second elongated body defines a second central axis and a second span segment, the second span segment including the second sharp edge, the second trailing edge and the second face;

the first end of the second elongated body is disposed at a second angular displacement, about the second central axis, from the second span segment, when the second elongated body, in a state in which the second body is not coupled to the rotator, is in a planar configuration; and

the rotator is further configured to retain the first end of the second elongated body in an orientation that is normal to the radial direction, where the retaining counter-rotates a surface normal of the second face in a direction opposite the second angular displacement.

19. The tool of claim 18 wherein the second angular displacement is equal in magnitude to the first angular displacement.

20. The tool of claim 18 wherein the second angular displacement is greater than the first angular displacement.

21. The tool of claim 18 wherein the second angular displacement is opposite in direction from the first angular displacement.

22. The tool of claim 18 wherein the second angular displacement is in the same direction as the first angular displacement.

23. The tool of claim 1 when the first elongated body, in a state in which the first body is not coupled to the rotator, is in a planar configuration wherein the first elongated body defines a central axis that is curved.

24. The tool of claim 23 wherein the central axis curves about an axis perpendicular to a plane that is parallel to the first face.

25. The tool of claim 23 when the second elongated body, in a state in which the second body is not coupled to the rotator, is in a planar configuration wherein:

the central axis is a first central axis; and

the second elongated body defines a second central axis that is curved.

26. The tool of claim 25 when the second central axis curves about an axis perpendicular to a plane that is parallel to the second face.

27. The tool of claim 1 wherein:

the first elongated body includes;

a first span segment, the first span segment including the first face, the first sharp edge and the first trailing edge; and

a first twist positioned between the first span segment and the first end of the first elongated body; and

the second elongated body includes;

a second span segment, the second span segment including the second face, the second sharp edge and the second trailing edge; and

a second twist positioned between the second span segment and the first end of the second elongated body.

28. tool of claim 27 wherein:

the first elongated body defines a first central axis;

the second elongated body defines a second central axis;

the first twist is a twist in the first elongated body about the first central axis; and

the second twist is a twist in the second elongated body about the second central axis.

29. The tool of claim 28 in a state in which the first and second bodies are not coupled to the rotator wherein:

the first twist positions the first end of the first elongated body at a first angular displacement, about the first central axis, from the first span segment; and

the second twist positions the first end of the second elongated body at a second angular displacement, about the second central axis, from the second span segment.

30. The tool of claim 27 wherein:

the first twist provides strain relief to the first elongated body when the first elongated body is subjected to stress; and

the second twist provides strain relief to the second elongated body when the second elongated body is subjected to stress.

31. The tool of claim 1 wherein:

the first sharp edge has a first length and the first trailing edge has a second length; and

.

the first length is greater than the second length.

32. The tool of claim 31 wherein:

the second sharp edge has a third length and the second trailing edge has a fourth length; and

the third length is greater than the fourth length.

33. The tool of claim 1 when the first and second elongated bodies are coupled to the rotator wherein the first elongated body is disposed on the rotator opposite the second elongated body.

34. The tool of claim 1 when the first elongated body is coupled to the rotator and in an expanded state wherein:

the first elongated body bends about an axis;

the first sharp edge lies at a first radius from the axis;

the first trailing edge lies at a second radius from the axis; and

the first radius is greater than the second radius.

35. The tool of claim 34 when the second elongated body is coupled to the rotator and in an expanded state wherein:

the axis is a first axis;

the second elongated body bends about a second axis;

the second sharp edge lies at a third radius from the second axis;

the second trailing edge lies at a fourth radius from the second axis; and

the third radius is greater than the fourth radius.

36. The tool of claim 1 when the first elongated body, in a state in which the first body is not coupled to the rotator, is in a planar configuration wherein:

the first elongated body includes a first curved section and a second curved section;

the first curved section defines a first radius of curvature;

the second curved section defines a second radius of curvature; and

the first radius of curvature is different from the second radius of curvature.

37. The tool of claim 36 when the second elongated body, in a state in which the second body is not coupled to the rotator, is in a planar configuration wherein:

the second elongated body includes a third curved section and a fourth curved section;

the third curved section defines a third radius of curvature;

the fourth curved section defines a fourth radius of curvature; and

the third radius of curvature is different from the fourth radius of curvature.

43. The tool of claim 24 further comprising an outer sleeve that is concentric with the rotator and is configured to slide axially along the central axis toward a distal end of the rotator.

38. A tissue cavity preparation tool comprising an elongated rotator, a fastener and a broaching member including a first elongated body, a second elongated body and a loop, the first and second bodies and the loop being of monolithic construction, wherein:

the first elongated body defines a first central axis through the first body and includes a first twist, a first span segment extending between a first body first end and the first twist, and a first body second end extending away from the twist, the first span segment including a sharp convex first edge, a first face and a first trailing edge, wherein when the first elongated body, in a state in which the first body is not coupled to the rotator, is in a planar configuration;

the first span segment curves in a plane parallel to the first face; and

the first body second end is positioned at an angular displacement, about the first central axis relative to the first span segment;

the second elongated body defines a second central axis through the second body and includes a second twist, a second span segment extending between a second body first end and the second twist, and a second body second end extending away from the twist, the second span segment including a sharp convex second edge, a second face and a second trailing edge, wherein when the second elongated body, in a state in which the second body is not coupled to the rotator, is in a planar configuration;

the second span segment curves in a plane parallel to the second face; and

the second body second end is positioned at an angular displacement, about the second central axis relative to the second span segment;

the rotator defines a longitudinal axis, the rotator being configured to;

retain the first body second end such that the first body second end is spaced longitudinally apart from the first body first end and the first face forms a first cone-like surface when the first body is coupled to the rotator and in an expanded state; and

retain the second body second end such that the second body second end is spaced longitudinally apart from the second body first end and the second face forms a first cone-like surface when the second body is coupled to the rotator and in an expanded state; and

the fastener is coupled to the rotator and is configured to engage the loop, the first body first end and the second body first end together forming the loop.

39. The tool of claim 38 wherein the second cone-like surface is not identical to the first cone-like surface.

40. The tool of claim 39 wherein the second cone-like surface defines an apical angle that is greater than an apical angle defined by the first cone-like surface.

41. The tool of claim 38 wherein:

the first elongated body has a first length along the first central axis from the loop to the first body second end;

the second elongated body has a second length along the second central axis from the loop to the second body second end; and

the second length is greater than the first length.

42. The tool of claim 38 further comprising:

a first elongated controller that is configured to translate in a direction parallel to the longitudinal axis to change a longitudinal distance between the first body first end and the first body second end; and

a second elongated controller that is configured to translate in the direction to change a longitudinal distance between the second body first end and the second body second end.

44. The tool of claim 38 wherein the second cone-like surface is identical to the first cone-like surface.

45. The tool of claim 38 wherein the first elongated body has a first heat-set shape and the second elongated body has a second heat-set shape that is different from the first heat-set shape.

46. The tool of claim 38 wherein the rotator is flexible.

47. The tool of claim 38 wherein the rotator is rigid.

48. The tool of claim 38 wherein the rotator further defines a radial direction orthogonal to the longitudinal axis and is configured to retain the first body second end in an orientation normal to the radial direction.

49. The tool of claim 48 wherein the rotator is further configured to retain the second body second end in an orientation normal to the radial direction.

50. The tool of claim 38 wherein:

the sharp convex first edge has a first length. and the first trailing edge has a second length; and

the first length is greater than the second length.

51. The tool of claim 50 wherein:

the sharp convex second edge has a third length and the second trailing edge has a fourth length; and

the third length is greater than the fourth length.

52. The tool of claim 38 when the first and second elongated bodies are coupled to the rotator wherein the first elongated body is disposed on the rotator opposite the second elongated body.

53. The tool of claim 38 when the first elongated body is coupled to the rotator and in an expanded state wherein:

the first elongated body bends about an axis;

the sharp convex first edge lies at a first radius from the axis;

the first trailing edge lies at a second radius from the axis; and

the first radius is greater than the second radius.

54. The tool of claim 53 when the second elongated body is coupled to the rotator and in an expanded state wherein:

the axis is a first axis;

the second elongated body bends about a second axis;

the sharp convex second edge lies at a third radius from the second axis;

the second trailing edge lies at a fourth radius from the second axis; and

the third radius is greater than the fourth radius.

55. The tool of claim 38 when the first elongated body, in a state in which the first body is not coupled to the rotator, is in a planar configuration wherein:

the first elongated body includes a first curved section and a second curved section;

the first curved section defines a first radius of curvature;

the second curved section defines a second radius of curvature; and

the first radius of curvature is different from the second radius of curvature.

56. The tool of claim 55 when the second elongated body, in a state in which the second body is not coupled to the rotator, is in a planar configuration wherein:

the second elongated body includes a third curved section and a fourth curved section;

the third curved section defines a third radius of curvature;

the fourth curved section defines a fourth radius of curvature; and

the third radius of curvature is different from the fourth radius of curvature.