System for articular surface replacement

• US 10,076,343 B2
• Filed: 06/02/2015
• Issued: 09/18/2018
• Est. Priority Date: 12/03/2002
• Status: Expired due to Term

• Current Assignee: Arthrosurface, Inc (Anika Therapeutics Incorporated)
• Original Assignee: Arthrosurface, Inc (Anika Therapeutics Incorporated)
• Inventors: Ek, Steven W.
• Primary Examiner(s): Yang, Andrew
• Application Number:
  US14/728,216
• Publication Number:
  US 20160106444A1
• Time in Patent Office: 1,204 Days
• CPC Class Codes: A61B 17/1659 Surgical rasps, files, planes, or scrapers
• CPC Class Codes: A61B 17/1675 for the knee
• CPC Class Codes: A61B 17/1764 for the knee
• CPC Class Codes: A61F 2/30756 Cartilage endoprostheses A61F2/3603 takes precedence
• CPC Class Codes: A61F 2/38 for elbows or knees
• CPC Class Codes: A61F 2/3836 Special connection between upper and lower leg, e.g. constrained
• CPC Class Codes: A61F 2/3872 Meniscus for implantation between the natural bone surfaces
• CPC Class Codes: A61F 2/461 of knees
• CPC Class Codes: A61F 2/4618 of cartilage
• CPC Class Codes: A61F 2002/30112 Rounded shapes, e.g. with rounded corners
• CPC Class Codes: A61F 2002/30225 Flat cylinders, i.e. discs
• CPC Class Codes: A61F 2002/30332 Conically- or frustoconically-shaped protrusion and recess
• CPC Class Codes: A61F 2002/30563 having elastic means or damping means, different from springs, e.g. including an elastomeric core or shock absorbers
• CPC Class Codes: A61F 2002/30616 Sets comprising a plurality of prosthetic parts of different sizes or orientations
• CPC Class Codes: A61F 2002/30677 Means for introducing or releasing pharmaceutical products, e.g. antibiotics, into the body
• CPC Class Codes: A61F 2002/30759 Mosaicplasty, i.e. using a plurality of individual cartilage plugs for filling a substantial cartilage defect
• CPC Class Codes: A61F 2002/30784 Plurality of holes
• CPC Class Codes: A61F 2002/3082 Grooves
• CPC Class Codes: A61F 2002/30822 Circumferential grooves
• CPC Class Codes: A61F 2002/30823 having the shape of a reverse dovetail
• CPC Class Codes: A61F 2002/30841 : Sharp anchoring protrusions for impaction into the bone, e.g. sharp pins, spikes
• CPC Class Codes: A61F 2002/3085 : with a threaded, e.g. self-tapping, bone-engaging surface, e.g. external surface
• CPC Class Codes: A61F 2002/30878 : with non-sharp protrusions, for instance contacting the bone for anchoring, e.g. keels, pegs, pins, posts, shanks, stems, struts
• CPC Class Codes: A61F 2002/3895 : unicompartimental
• CPC Class Codes: A61F 2002/4631 : the prosthesis being specially adapted for being cemented
• CPC Class Codes: A61F 2220/0033 : made by longitudinally pushing a protrusion into a complementary-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2230/0004 : Rounded shapes, e.g. with rounded corners
• CPC Class Codes: A61F 2230/0069 : cylindrical
• CPC Class Codes: A61F 2310/00017 : Iron- or Fe-based alloys, e.g. stainless steel
• CPC Class Codes: A61F 2310/00023 : Titanium or titanium-based alloys, e.g. Ti-Ni alloys
• CPC Class Codes: A61F 2310/00029 : Cobalt-based alloys, e.g. Co-Cr alloys or Vitallium
• CPC Class Codes: A61F 2310/00203 : containing alumina or aluminium oxide
• CPC Class Codes: A61F 2310/00239 : containing zirconia or zirconium oxide ZrO2

Abstract

A system for replacing a portion of an articular surface including providing an implant site and installing an implant into the implant site. The implant site includes a first and a second excision site which at least partially intersect with one another. Each of the first and second excision sites are formed by providing a respective axis and excising a portion of the articular surface relative to the respective axes.

Claims

1. A system comprising:

a guide comprising a body portion including;

a top surface;

a bone-facing surface configured to contact an articular surface of a bone;

a first opening extending through said body portion configured to establish a reference axis extending outward from said articular surface; and

a second opening extending through said body portion configured to establish a first working axis extending outward from said articular surface; and

one or more reamers configured to rotate about and advanced along said reference axis and along said first working axis to define a first and a second generally circular cutting path centered around said reference axis and centered around said first working axis, respectively;

wherein said first and second openings are aligned with respect to each other such that said first generally circular cutting path partially overlaps with said second generally circular cutting path to form a first and a second partially overlapping excision site in said articular surface centered around said reference axis and said first working axis, respectively.

2. The system of claim 1, further comprising:

a location element configured within said bone along said reference axis.

3. The system of claim 2, further comprising a guide rod configured to extend from said location element.

4. The system of claim 3, wherein said guide rod is configured to be coupled to said guide.

5. The system of claim 4, wherein said guide rod is configured to be coupled to said guide to align said first working axis with respect to said reference axis.

6. The system of claim 4, wherein said guide rod and said location element include mating features.

7. The system of claim 6, wherein said mating features include mating tapers.

8. The system of claim 2, wherein said location element includes a screw.

9. The system of claim 2, wherein said location element is configured to be secured in said bone at a predetermined height relative to said articular surface.

10. The system of claim 9, wherein said predetermined height is selected such that a portion of said location element is tangential with an arc defined by said articular surface.

11. The system of claim 1, wherein said one or more reamers includes a first reamer configured to form said first excision site centered around said reference axis and said second excision site centered around said first working axis.

12. The system of claim 1, wherein said one or more reamers includes a first reamer configured to form said first excision site centered around said reference axis and a second reamer configured to form said second excision site centered around said first working axis.

13. The system of claim 1 wherein said one or more reamers includes indicia to set a depth of an excision site to be formed.

14. The system of claim 1, further comprising an implant comprising:

a load bearing surface comprising a first surface portion having a geometry based on an intersection of a first portion of said articular surface and the first generally circular cutting path centered around said first working axis, and a second surface portion having a geometry based on an intersection of the second portion of said articular surface and a second generally circular cutting path centered around said first working axis, said first and second surface portions at least partially intersecting; and

a bone facing surface.

15. The system of claim 14, further comprising a location element configured to be secured in bone along said reference axis, wherein said location element is configured to be secured to said implant.

16. The system of claim 15, wherein said location element and said implant include mating features.

17. The system of claim 16, wherein said mating features include mating tapers.

18. The system of claim 1, wherein said guide further includes at least a third opening extending through said body portion, said third opening configured to establish a second working axis extending outward from said articular surface at a predetermined relationship with respect to said reference axis and said first working axis.

19. The system of claim 1, wherein said first opening is configured to extend generally normal to said articular surface.

20. The system of claim 1, wherein said first opening is configured to be positioned in a region of a defect in said articular surface such that said reference axis is established in said region of said defect.

21. The system of claim 1, wherein said first opening and said second opening are configured such that said reference axis and said first working axis intersect at a common point.

22. The system of claim 1, wherein said first and said second openings correspond to a first and a second center point, respectively, of a first and a second partially overlapping excision site to be formed in said articular surface.

23. The system of claim 22, wherein said bone-facing surface of said body portion is configured to be at least partially disposed on an articular surface proximate a defect.

24. The system of claim 23, wherein said bone-facing surface of said body portion is configured to contact a portion of said articular surface proximate said defect and having a contour substantially corresponding to said articular surface proximate said defect.

25. The system of claim 23, wherein said bone-facing surface of said body portion includes contact features spaced from said first and said second openings configured to contact said articular surface.

26. The system of claim 23, wherein said guide further includes a boss extending from said body portion, said boss configured to be received in a hole formed in said articular surface, said hole centered around said reference axis.

27. The system of claim 26, wherein said boss is configured to interact with a location feature disposed within said hole to align said guide with respect to said reference axis.

28. The system of claim 1, further comprising a first guide pin configured to be advanced through said first opening along said reference axis.

29. The system of claim 28, further comprising a second guide pin configured to be advanced through said second opening along said first working axis.

30. The system of claim 1, wherein said one or more reamers comprises at least one a cutting instrument including a cannulated shaft configured to be advanced over a guide pin extending coaxially with at least one of said reference axis or said first working axis and a cutting blade configured to rotate around said guide pin to excise a portion of said articular surface.