Method of producing metallic nano particle colloidal dispersions

• US 10,076,785 B2
• Filed: 07/17/2017
• Issued: 09/18/2018
• Est. Priority Date: 07/18/2016
• Status: Active Grant

• Current Assignee: ZeroValent NanoMetals, Inc.
• Original Assignee: ZeroValent NanoMetals, Inc.
• Inventors: Reed, Kenneth J.
• Primary Examiner(s): WYSZOMIERSKI, GEORGE P
• Application Number:
  US15/652,200
• Publication Number:
  US 20180015537A1
• Time in Patent Office: 428 Days
• Field of Search: None
• CPC Class Codes: B01J 13/0026 containing a liquid organic phase
• CPC Class Codes: B01J 23/72 Copper
• CPC Class Codes: B01J 35/23 in a colloidal state
• CPC Class Codes: B01J 35/393 Metal or metal oxide crystallite size
• CPC Class Codes: B01J 37/16 Reducing
• CPC Class Codes: B22F 1/0545 Dispersions or suspensions of nanosized particles
• CPC Class Codes: B22F 1/17 Metallic particles coated with metal
• CPC Class Codes: B22F 9/24 starting from liquid metal compounds, e.g. solutions
• CPC Class Codes: B82Y 30/00 Nanotechnology for materials or surface science, e.g. nanocomposites
• CPC Class Codes: C01G 3/003 Preparation involving a liquid-liquid extraction, an adsorption or an ion-exchange
• CPC Class Codes: C01P 2004/64 Nanometer sized, i.e. from 1-100 nanometer
• CPC Class Codes: C30B 7/00 Single-crystal growth from solutions using solvents which are liquid at normal temperature, e.g. aqueous solutions from molten solvents C30B9/00; by normal or gradient freezing C30B11/00; under a protective fluid C30B27/00

Abstract

The present process provides a method for synthesizing difficult to make oxide-free nanometals and such as Zn, Sn and Ti and alloys of the period 4 and 5 transition metal elements in a free and reduced state using a solution phase synthesis process. Also provided is a method for stabilizing their associated colloidal metal and alloy dispersions under kinetic control at modest temperatures (<80 degrees Celsius). A solution of an organic reducing agent containing at least two proximal nitrogen atoms is reacted with a separate solution containing one or more metal-organic salts dissolved in the same or different low molecular weight solvent as the reducing agent. The reaction products are stabilized with Lewis bases and Lewis acids and optionally can be concentrated by removing a portion of the volatile low molecular weight solvent by either the use of a partial vacuum or by chemical extraction into another phase.

Claims

1. A stable, fully reduced metallic nanoparticle-containing colloidal dispersion in which the nanoparticle is a reduced metal and aromatic stabilizer particle with a uniform and mean particle size less than 2.9 nm, wherein the nanoparticle comprises a metal and aromatic stabilizer with at least two nitrogen functional groups, and wherein the colloidal dispersion is synthesized by a solution phase synthesis process wherein synthesis occurs at a temperature of less than 60 degrees Celsius in a period of less than 60 minutes, comprising the steps of:

forming a salt charge transfer complex of metal cations (CT complex) of an amino alcohol or diamine moiety with a metal salt;

reacting the CT complex with a solution comprising a two or three nitrogen atom-containing organic reducing agent to form metallic nanoparticles; and

stabilizing the metallic nanoparticles with aniline or a bi-dentate hetero atom containing a Lewis Base amine stabilizer to form the stable, fully reduced metallic nanoparticle-containing colloidal dispersion,

wherein;

the CT complex results from the reaction of a metallic formate, acetate, alkoxide or citrate salt dissolved in at least two solvents selected from the group consisting of water, monoethanolamine, di-ethanolamine, tri-ethanolamine, 1,2-aminopropanol, 1,3-aminopropanol, and combinations thereof;

the two or three nitrogen atom containing reducing agent is selected from the group consisting of diethylenetriamine, 1,2-diaminocyclohexane, hydrazine, organic group substituted hydrazine molecule or phenidone molecule; and

the bi-dentate hetero atom-containing amine stabilizer is selected from the group consisting of dimethyl glyoxime, 2,2′

-bipyridine, 1,10-phenanthroline, ortho-phenylenediamine, 1,2-diaminocyclohexane, 1,4-diamino butane, urea, 8-hydroxyquinoline, substituted urea, and combinations thereof.

2. The stable, fully reduced metallic nanoparticle-containing colloidal dispersion of claim 1, wherein the steps further comprise a final step of reacting the metallic nanoparticles with a Lewis acid selected from the group consisting of boric acids, organic borates and combinations thereof.

3. The stable, fully reduced metallic nanoparticle-containing colloidal dispersion of claim 1, wherein the metal organic salt is comprised of at least one metal selected from the group consisting of metals from the 4th and 5th period of the Periodic Table.

4. The stable, fully reduced metallic nanoparticle-containing colloidal dispersion of claim 1, wherein at least two solvents are present, one comprising water and at least one solvent comprises a solvent selected from the group consisting of monoethanolamine, di-ethanolamine, tri-ethanolamine, 1,2-aminopropanol, 1,3-aminopropanol, and combinations thereof.

5. The stable, fully reduced metallic nanoparticle-containing colloidal dispersion of claim 1, wherein the metal organic salt is a mixed salt composition of a two or more transition metals that can form a eutectic melting alloy.

6. The stable, fully reduced metallic nanoparticle-containing colloidal dispersion of claim 5, wherein the mixed metal organic salts of claim 5 are selected from the group consisting of salts of antimony, aluminum, copper, chromium, cobalt, iron, tin, zinc, nickel, titanium and combinations thereof.

7. The stable, fully reduced metallic nanoparticle-containing colloidal dispersion of claim 1, wherein the step of forming the CT complex comprises a reaction of a metallic formate, acetate, alkoxide or citrate salt dissolved in a solvent selected from the group consisting of 1,2-diamino propane, or 1,3-diamino propane, 1,2-diaminocyclohexane and combinations thereof.

8. The stable, fully reduced metallic nanoparticle-containing colloidal dispersion of claim 1, wherein the process further comprises a step of concentrating the stable, fully reduced metallic nanoparticle-containing colloidal dispersion by removing at least a portion of a volatile low molecular weight solvent.

9. The stable, fully reduced metallic nanoparticle-containing colloidal dispersion of claim 1, wherein the process is a one-pot process.

10. The stable, fully reduced metallic nanoparticle-containing colloidal dispersion of claim 1, wherein at least one of the bidentate organic amine and diamine is present during the reduction.

11. The stable, fully reduced metallic nanoparticle-containing colloidal dispersion of claim 1, wherein at least one of the bidentate organic amine and diamine is introduced post reduction.

12. The stable, fully reduced metallic nanoparticle-containing colloidal dispersion of claim 1, wherein a Lewis acid is introduced post reduction.

13. The stable, fully reduced metallic nanoparticle-containing colloidal dispersion of claim 1, wherein the solvent is removed by a process selected from the group consisting of partial vacuum distillation, ultrafiltration, chemical extraction into another phase, complexation and combinations thereof.

14. The stable, fully reduced metallic nanoparticle-containing colloidal dispersion of claim 1, wherein at least one of the steps of reacting, reducing, stabilizing and concentrating occurs at a temperature less than about 60 degrees Celsius.

15. The stable, fully reduced metallic nanoparticle-containing colloidal dispersion of claim 1, wherein the reducing agent has at least two nitrogen atoms that are in spatial proximity of less than four atoms removed.

16. The stable, fully reduced metallic nanoparticle-containing colloidal dispersion of claim 15, wherein the reducing agent has at least two nitrogen atoms adjacently located.

17. The stable, fully reduced metallic nanoparticle-containing colloidal dispersion of claim 1, wherein the solvent is a solvent having a boiling temperature below 210 degrees Celsius and is selected from the group consisting of water, methanol, ethanol, ethanolamine, monoethanol amine, di-ethanol amine, tri-ethanol amine, methoxy propanol, 1-amino 2-propanol, 1-amino 3-propanol, 1,2-diamio propane, 1,3-diamino propane and combinations thereof.

18. The stable, fully reduced metallic nanoparticle-containing colloidal dispersion of claim 1, wherein the dispersion is deposited on a substrate wherein the substrate-dispersion combination form one or more coatings for an optical element or a barrier to inhibit oxidation or an electrically or thermally conductive component selected from the group consisting of an antenna, Radio Frequency Identification tag (RFID), and active component of an electrical device.