Head mounted display with non-pupil forming optical path

• US 10,078,223 B2
• Filed: 03/14/2014
• Issued: 09/18/2018
• Est. Priority Date: 03/15/2013
• Status: Active Grant

• Current Assignee: Immy Inc.
• Original Assignee: Immy Inc.
• Inventors: Magyari, Douglas Peter
• Primary Examiner(s): Iluyomade, Ifedayo
• Application Number:
  US14/214,330
• Publication Number:
  US 20140266986A1
• Time in Patent Office: 1,649 Days
• Field of Search: None
• CPC Class Codes: G02B 17/0642 off-axis or unobscured systems in which not all of the mirrors share a common axis of rotational symmetry, e.g. at least one of the mirrors is warped, tilted or decentered with respect to the other elements
• CPC Class Codes: G02B 17/0663 off-axis or unobscured systems in which not all of the mirrors share a common axis of rotational symmetry, e.g. at least one of the mirrors is warped, tilted or decentered with respect to the other elements
• CPC Class Codes: G02B 2027/0123 comprising devices increasing the field of view
• CPC Class Codes: G02B 2027/0132 comprising binocular systems
• CPC Class Codes: G02B 2027/015 involving arrangement aiming to get less bulky devices
• CPC Class Codes: G02B 2027/0178 Eyeglass type eyeglass details G02C
• CPC Class Codes: G02B 27/017 Head mounted
• CPC Class Codes: G02B 27/0172 characterised by optical features
• CPC Class Codes: G02B 27/0176 characterised by mechanical features
• CPC Class Codes: G02B 5/10 with curved faces
• CPC Class Codes: G02B 7/004 Manual alignment, e.g. micromanipulators
• CPC Class Codes: G02B 7/04 with mechanism for focusing or varying magnification
• CPC Class Codes: G02B 7/1822 comprising means for aligning the optical axis G02B7/1821 takes precedence
• CPC Class Codes: Y10T 29/49464 Assembling of gear into force transmitting device
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

A head mounted display device includes a structural frame arranged generally along a X-axis and a Y-axis for viewing along a Z-axis, the X, Y, and Z axes being mutually perpendicular. A micro-display is coupled to the structural frame, and configured to project visual content in a substantially forward direction along the Z-axis away from a user. A group of one or more optical elements with reflective optical surfaces is coupled to the structural frame and respectively positioned on a front side of the micro-display to reflectively guide a light ray bundle in a non-pupil forming optical path from the micro-display to a user'"'"'s eye to provide an image to the user'"'"'s eye such that the light rays of the light ray bundle entering the user'"'"'s eye are essentially parallel to make the image visible to the user with varied positions of the user'"'"'s pupil.

Claims

1. A head mounted display device comprising:

a structural frame arranged generally along a X-axis and a Y-axis for viewing along a Z-axis, the X, Y, and Z axes being mutually perpendicular;

a micro-display coupled to the structural frame, and configured to project visual content in a substantially forward direction along the Z-axis away from a user; and

a group of one or more optical elements with reflective optical surfaces coupled to the structural frame and respectively positioned on a front side of the micro-display with each of the reflective optical surfaces of the group of optical elements symmetrical with respect to the Y-axis and freeform with respect to the X-axis to reflectively guide a light ray bundle in a non-pupil forming optical path from the micro-display to a user'"'"'s eye to provide an image to the user'"'"'s eye such that the light rays of the light ray bundle entering the user'"'"'s eye are essentially parallel to make the image visible to the user with varied positions of the user'"'"'s pupil, the group of optical elements comprising;

a first reflective optical surface facing in a substantially rearward direction along the Z-axis;

a second reflective optical surface in a substantially forward direction along the Z-axis; and

a third reflective optical surface facing in a substantially rearward direction along the Z-axis, and the optical path comprising;

a first optical path segment directed forward along the Z-axis and downward along the Y-axis from the micro-display to the first reflective optical surface,

a second optical path segment directed rearward with respect to the Z-axis downward with respect to the Y-axis from the first reflective optical surface to the second reflective optical surface,

a third optical path segment directed forward along the Z-axis and downward along the Y-axis from the second reflective optical surface to the third reflective optical surface, and

a fourth optical path segment directed rearward along the Z-axis and downward along the Y-axis from the third reflective optical surface.

2. The head mounted display device of claim 1, wherein the optical path has no stops such that there is no location in the optical path from the micro-display to the user'"'"'s eye where the light rays of the light ray bundle converge and flip over.

3. The head mounted display device of claim 1, wherein the optical path utilizes the user'"'"'s pupil as a stop.

4. The head mounted display device of claim 1, wherein the optical path is alternately divergent and convergent between the micro-display and the user'"'"'s eye.

5. The head mounted display device of claim 1, wherein the reflective optical surfaces of the group of optical elements are alternately concave and convex.

6. The head mounted display device of claim 1, wherein the group of optical elements comprise:

a first mirror with reflective optical surface facing in a substantially rearward direction along the Z-axis;

a second mirror with a reflective optical surface facing in a substantially forward direction along the Z-axis; and

a third mirror with reflective optical surface facing in a substantially rearward direction along the Z-axis.

7. The head mounted display device of claim 6, wherein the reflective optical surface of the first and third mirrors is a concave reflective optical surface and the reflective optical surface of the second mirror is a convex reflective optical surface.

8. The head mounted display device of claim 6, wherein the first and third mirrors are formed in a compound optical element.

9. The head mounted display device of claim 1 comprising:

a second micro-display coupled to the structural frame and configured to project visual content in a substantially forward direction along the Z-axis away from the user; and

a second group of one or more optical elements with reflective optical surfaces coupled to the structural frame and respectively positioned on the front side of the second micro-display to reflectively guide a second light ray bundle in a second non-pupil forming optical path from the second micro-display to a second user'"'"'s eye to provide a second image to the second user'"'"'s eye such that the light rays of the second light ray bundle entering the second user'"'"'s eye are essentially parallel to make the second image visible to the user with varied positions of the user'"'"'s second pupil.

10. The head mounted display device of claim 9, wherein the head mounted display device is configured to provide a field of view of more than 40 degrees with a full overlap of the image and the second image and provide a field of view of more than 80 degrees with a zero overlap of the image and the second image.

11. The head mounted display device of claim 9, wherein the head mounted display device is configured to provide a field of view of more than 50 degrees with a full overlap of the image and the second image and provide a field of view of more than 100 degrees with a zero overlap of the image and the second image.

12. The head mounted display device of claim 9, wherein the head mounted display device is configured to provide a field of view of up to 60 degrees with a full overlap of the image and the second image and provide a field of view of up to 120 degrees with a zero overlap of the image and the second image.

13. The head mounted display device of claim 9, wherein the head mounted display device is configured to provide a field of view of more than 60 degrees with a full overlap of the image and the second image and provide a field of view of more than 120 degrees with a zero overlap of the image and the second image.

14. A head mounted display device comprising:

a structural frame arranged generally along a X-axis and a Y-axis for viewing along a Z-axis, the X, Y, and Z axes being mutually perpendicular;

left and right micro-displays coupled to the structural frame, and configured to project visual content in a substantially forward direction along the Z-axis away from a user; and

left and right groups of one or more optical elements with reflective optical surfaces coupled to the structural frame and respectively positioned on a front side of the left and right micro-displays with each of the reflective optical surfaces of the left and right groups of optical elements symmetrical with respect to the Y-axis and freeform with respect to the X-axis to reflectively guide light ray bundles in non-pupil forming optical paths from the left and right micro-displays to a user'"'"'s left and right eyes to respectively provide left and right images to the user'"'"'s left and right eyes, wherein each of the reflective optical surfaces of the left and right groups of optical elements is freeform with respect to the X-axis and symmetrical with respect to the Y-axis, each of the left and right groups of optical elements comprising;

a first reflective optical surface facing in a substantially rearward direction along the Z-axis;

a second reflective optical surface facing in a substantially forward direction along the Z-axis; and

a third reflective optical surface facing in a substantially rearward direction along the Z-axis, and the optical paths comprising;

a first optical path segment directed forward along the Z-axis and downward along the Y-axis from the micro-display to the first reflective optical surface,

a second optical path segment directed rearward with respect to the Z-axis and downward with respect to the Y-axis from the first reflective optical surface to the second reflective optical surface,

a third optical path segment directed forward along the Z-axis and downward along the Y-axis from the second reflective optical surface to the third reflective optical surface, and

a fourth optical path segment directed rearward along the Z-axis and downward along the Y-axis from the third reflective optical surface;

wherein the head mounted display device is configured to provide a field of view of more than 40 degrees with a full overlap of the left image and the right image and provide a field of view of more than 80 degrees with a zero overlap of the left image and the right image.

15. The head mounted display device of claim 14, wherein the head mounted display device is configured to provide a field of view of more than 50 degrees with a full overlap of the left image and the right image and provide a field of view of more than 100 degrees with a zero overlap of the left image and the right image.

16. The head mounted display device of claim 14, wherein the head mounted display device is configured to provide a field of view of up to 60 degrees with a full overlap of the left image and the right image and provide a field of view of up to 120 degrees with a zero overlap of the left image and the right image.

17. The head mounted display device of claim 14, wherein the head mounted display device is configured to provide a field of view of more than 60 degrees with a full overlap of the left image and the right image and provide a field of view of more than 120 degrees with a zero overlap of the left image and the right image.

18. The head mounted display device of claim 14, wherein the optical paths have no stops such that there is no location in the optical paths from the left and right micro-displays to the user'"'"'s left and right eyes where the light rays of the light ray bundles converge and flip over.

19. The head mounted display device of claim 14, wherein the optical paths are alternately divergent and convergent between the left and right micro-displays and the user'"'"'s left and right eyes.

20. The head mounted display device of claim 14, wherein the reflective optical surfaces of the left and right groups of optical elements are alternately concave and convex.