Catheter insertion device

• US 10,080,869 B2
• Filed: 09/21/2015
• Issued: 09/25/2018
• Est. Priority Date: 07/04/2002
• Status: Expired due to Term

• Current Assignee: B Braun Melsungen AG (B. Braun Holding GmbH & Co. KG)
• Original Assignee: B Braun Melsungen AG (B. Braun Holding GmbH & Co. KG)
• Inventors: Woehr, Kevin, Raines, Kenneth C.
• Primary Examiner(s): Mehta, Bhisma
• Assistant Examiner(s): DARB, HAMZA A.
• Application Number:
  US14/860,253
• Publication Number:
  US 20160008580A1
• Time in Patent Office: 1,100 Days
• CPC Class Codes: A61B 17/3415 for introducing tubes or catheters, e.g. gastrostomy tubes, drain catheters A61B17/3417 takes precedence; body piercing catheter guide needles A61M25/06
• CPC Class Codes: A61M 2005/325 Means obstructing the needle passage at distal end of a needle protection sleeve
• CPC Class Codes: A61M 25/0097 characterised by the hub connectors A61M39/10
• CPC Class Codes: A61M 25/0606 "Over-the-needle" catheter assemblies, e.g. I.V. catheters
• CPC Class Codes: A61M 25/0618 having means for protecting only the distal tip of the needle, e.g. a needle guard
• CPC Class Codes: A61M 39/0606 without means for adjusting the seal opening or pressure A61M39/0693 takes precedence
• CPC Class Codes: A61M 39/0693 including means for seal penetration
• CPC Class Codes: A61M 39/221 Frangible or pierceable closures within tubing A61M39/14 takes precedence; frangible closures for containers A61J1/14
• CPC Class Codes: A61M 5/3273 freely sliding on needle shaft without connection to syringe or needle
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

Embodiments of a catheter insertion device are discussed comprising: an approximately hollow cylindrical catheter sleeve, at whose distal end a catheter is attached; a needle sleeve with a hollow needle, which is attached thereto and which, when ready for use, extends through the catheter sleeve and the catheter, and; a needle protective element that is arranged inside the catheter sleeve while being able to move on the needle. Said needle protective element has an engaging section that engages with an engaging device, which is formed in the vicinity of the needle tip, when the hollow needle is withdrawn from the catheter sleeve. A check valve is placed inside the catheter sleeve between the catheter and the needle protective element. The hollow needle, when ready for use, extends through said check valve, and the check valve automatically closes once the needle is withdrawn.

Claims

1. A catheter insertion device comprising:

a catheter hub comprising a body having an interior surface defining a bore having a groove on the interior surface;

said bore comprising an opening at a proximal end and a catheter tube attached at a distal end;

a valve located inside the bore of the catheter hub for blocking fluid flow therethrough and remaining inside the bore in a ready position and a needle guarded position;

a valve actuating element slidably disposed in the bore of the catheter hub;

said valve actuating element comprising a locating section and a plunger section extending from the locating section;

a needle having a needle shaft defining a needle axis projecting distally of an end of a needle hub, said needle projecting through the catheter tube and comprising a needle tip extending out a distal opening of the catheter tube;

a needle guard slidably mounted relative to the needle so that the needle tip is guarded by the needle guard when the needle tip is removed from the catheter hub; and

wherein the valve actuating element is guided in the groove of the bore and projects radially into the bore and said plunger section provides an abutting surface for a conical neck portion.

2. The catheter insertion device of claim 1, wherein the plunger section comprises two spaced apart plungers.

3. The catheter insertion device of claim 2, wherein the needle guard is located between the two spaced apart plungers.

4. The catheter insertion device of claim 2, wherein the groove comprises two spaced apart longitudinal grooves and the two spaced apart plungers are located in the two spaced apart longitudinal grooves.

5. The catheter insertion device of claim 1, wherein the valve actuating element comprises a flange abutting a shoulder in the bore of the catheter hub.

6. The catheter insertion device of claim 1, wherein the needle comprises a lateral projection for engaging a perimeter defining an opening on a proximal wall of the needle guard.

7. The catheter insertion device of claim 1, wherein the catheter hub comprises a first hub section attached to a second hub section.

8. The catheter insertion device of claim 1, wherein the valve comprises three slits defining three flaps.

9. A method for assembling a catheter insertion device comprising:

forming a catheter hub comprising a body having an interior surface defining a bore having a groove on the interior surface;

said bore comprising an opening at a proximal end and a catheter tube attached at a distal end;

positioning a valve inside the bore of the catheter hub for blocking fluid flow therethrough such that the valve remains inside the bore in a ready position and in a needle guarded position;

positioning a valve actuating element slidingly in the bore of the catheter hub;

said valve actuating element comprising a locating section and a plunger section extending from the locating section;

projecting a needle having a needle shaft defining a needle axis distally of an end of a needle hub and projecting through the catheter tube so that a needle tip of the needle extends out a distal opening of the catheter tube;

mounting a needle guard slidingly relative to the needle so that the needle tip is guarded by the needle guard when the needle tip is removed from the catheter hub; and

wherein the valve actuating element is guided in the groove of the bore and projects radially into the bore and said plunger section providing an abutting surface for a conical neck portion.

10. The method of claim 9, wherein the catheter hub comprises a first hub section attached to a second hub section.

11. The method of claim 9, wherein the plunger section comprises two spaced apart plungers and the needle guard is located between the two spaced apart plungers.

12. The method of claim 9, wherein the groove comprises two spaced apart longitudinal grooves and the plunger section comprises two spaced apart plungers, and wherein the two spaced apart plungers are located in the two spaced apart longitudinal grooves.

13. The method of claim 9, wherein the needle guard engages the interior surface of the catheter hub in the ready position.

14. A catheter insertion device comprising:

a catheter hub comprising a groove formed in a bore having an opening at a proximal end;

a catheter tube having a distal end opening extending distally of the catheter hub;

a needle having a needle shaft with a needle tip projecting distally of an end of a needle hub, said needle projecting through the catheter tube and the needle tip projecting distally of the distal end opening of the catheter tube;

a valve positioned inside the bore of the catheter hub, said valve obstructing fluid flow and comprises a plurality of slits defining a plurality of flaps;

said valve remaining inside the bore of the catheter hub when the needle is removed from the catheter tube and the catheter hub;

a valve actuating element slidingly disposed in the bore of the catheter hub to actuate the valve, the valve actuating element comprising a tapered nose section structured to push the valve to open the plurality of slits and two spaced apart plungers extending proximally of the nose section and each of the two spaced apart plungers are disposed in the groove; and

a needle guard slidably mounted relative to the needle so that the needle tip is guarded by the needle guard when the needle tip is removed from the catheter hub.

15. The catheter insertion device of claim 14, wherein the needle guard is located inside the bore of the catheter hub.

16. The catheter insertion device of claim 15, wherein the needle guard comprises a proximal wall with a perimeter defining an opening and two resilient arms.

17. The catheter insertion device of claim 16, wherein the needle guard is located between the two spaced apart plungers.

18. The catheter insertion device of claim 16, further comprising a radial projection on the needle for engaging the proximal wall when the needle is removed from the catheter hub.

19. The catheter insertion device of claim 14, wherein the valve actuating element comprises a flange abutting a shoulder in the bore of the catheter hub.

20. The catheter insertion device of claim 14, wherein the catheter hub comprises a first hub section attached to a second hub section.