Downhole power generator

• US 10,082,004 B2
• Filed: 12/10/2015
• Issued: 09/25/2018
• Est. Priority Date: 12/12/2014
• Status: Active Grant

• Current Assignee: Schlumberger Technology Corporation (Schlumberger NV)
• Original Assignee: Schlumberger Technology Corporation (Schlumberger NV)
• Inventors: Merlau, David, Montiel, Edgar Jose
• Primary Examiner(s): Wright, Giovanna Collins
• Assistant Examiner(s): Akaragwe, Yanick A
• Application Number:
  US14/965,081
• Publication Number:
  US 20160168958A1
• Time in Patent Office: 1,020 Days
• CPC Class Codes: E21B 41/0085 Adaptations of electric power generating means for use in boreholes
• CPC Class Codes: H02K 35/02 with moving magnets and stationary coil systems

Abstract

A downhole tool includes a housing. A magnet, an inductor, and a piston are positioned within the housing. The piston moves from a first position to a second position in response to a pressure of a fluid in the housing increasing. A distance between the magnet and the inductor varies when the piston moves, thereby causing the inductor to generate power.

Claims

1. A downhole tool, comprising:

a housing;

a magnet positioned within the housing;

an inductor positioned within the housing;

a piston positioned within the housing;

a first biasing member positioned axially above a piston; and

a second biasing member positioned axially below the piston, wherein the first and second biasing members are configured to exert opposing forces on the piston, wherein the piston moves from a first position to a second position in response to a pressure of a fluid in the housing increasing, and wherein a distance between the magnet and the inductor varies when the piston moves, thereby causing the inductor to generate power.

2. The downhole tool of claim 1, wherein an opening is formed radially-through the housing, wherein the opening places a wellbore annulus in fluid communication with a first portion of an internal volume of the housing, and wherein the fluid is within the first portion of the internal volume.

3. The downhole tool of claim 2, wherein the fluid in the first portion of the internal volume exerts a force on a body of the piston in a first axial direction, wherein an opposing force is exerted on the body of the piston in a second axial direction, and wherein the piston moves from the first position to the second position when the force exerted by the fluid exceeds the opposing force.

4. The downhole tool of claim 3, wherein the body of the piston separates the first portion of the internal volume from a second portion of the internal volume, and wherein the opposing force is generated in the second portion of the internal volume.

5. The downhole tool of claim 3, further comprising a biasing member positioned within the housing, wherein the biasing member exerts additional force on the piston in the first axial direction.

6. The downhole tool of claim 3, wherein the piston further comprises a shaft that extends through the magnet, the inductor, or both.

7. The downhole tool of claim 6, wherein the magnet comprises a first magnet and a second magnet, and wherein the inductor is positioned axially-between the first and second magnets.

8. The downhole tool of claim 3, wherein the inductor is coupled to and moves with the piston, and wherein the magnet is stationary with respect to the housing.

9. The downhole tool of claim 3, wherein the magnet is coupled to and moves with the piston, and wherein the inductor is stationary with respect to the housing.

10. The downhole tool of claim 9, wherein the inductor comprises a first inductor and a second inductor, and wherein the magnet is positioned axially-between the first and second inductors.

11. A downhole tool, comprising:

a housing having an opening formed radially-therethrough, wherein the opening places a wellbore annulus in fluid communication with an internal volume of the housing;

a first inductor positioned within the internal volume;

a second inductor positioned within the internal volume, wherein the first and second inductors are stationary with respect to the housing;

a magnet positioned within the internal volume and axially-between the first and second inductors;

a piston positioned within the internal volume;

a first biasing member positioned between the first inductor and the piston; and

a second biasing member positioned between the second inductor and the piston, wherein the first and second biasing members exert opposing forces on the piston, wherein the magnet is coupled to and moves together with the piston in response to a pressure of a fluid in the internal volume increasing, wherein a distance between the first inductor and the magnet increases in response to the movement of the piston, thereby causing the first inductor to generate power, and wherein a distance between the second inductor and the magnet decreases in response to the movement of the piston, thereby causing the second inductor to generate additional power.

12. The downhole tool of claim 11, wherein the first inductor comprises a first portion that extends radially-outward, and a second portion that extends axially from the first portion toward the magnet, wherein the first portion, second portion, and the piston define an interior space, and wherein one of the first or second biasing members is coupled to the inductor and the piston in the interior space.

13. The downhole tool of claim 11, wherein the piston comprises a body positioned on a first axial side of the opening, and a head positioned on a second axial side of the opening, wherein the magnet is coupled to the head.

14. The downhole tool of claim 13, wherein the piston further comprises a shaft that extends between the body and the head, wherein the shaft also extends through the second inductor.

15. A method for generating power in a downhole tool, comprising:

running the downhole tool into a wellbore;

increasing a pressure of a fluid in a wellbore annulus, wherein a piston in the downhole tool moves from a first position to a second position in response to the increased pressure, causing a distance between an inductor and a magnet to increase, thereby causing the inductor to generate power; and

exerting additional forces onto the piston by a biasing member coupled between the piston and the housing to increase the speed at which the piston moves from the first position to the second position, wherein exerting additional forces onto the piston comprises exerting a first force with a first biasing member on a first side of the piston and exerting a second, opposing force with a second biasing member on a second side of the piston.