Optical fiber cable connector

• US 10,082,632 B2
• Filed: 03/31/2017
• Issued: 09/25/2018
• Est. Priority Date: 04/01/2016
• Status: Active Grant

• Current Assignee: IPG Photonics Corporation
• Original Assignee: IPG Photonics Corporation
• Inventors: Altshuler, Gregory, Gaal, Christopher, Kozlov, Valery
• Primary Examiner(s): PEACE, RHONDA S
• Application Number:
  US15/476,961
• Publication Number:
  US 20170285276A1
• Time in Patent Office: 543 Days
• Field of Search: None
• CPC Class Codes: A61B 18/22 the beam being directed along or through a flexible conduit, e.g. an optical fibre; Couplings or hand-pieces therefor
• CPC Class Codes: A61N 2005/063 comprising light transmitting means, e.g. optical fibres
• CPC Class Codes: A61N 2005/0632 Constructional aspects of the apparatus
• CPC Class Codes: A61N 5/06 using light
• CPC Class Codes: A61N 5/067 using laser light
• CPC Class Codes: G02B 6/3624 Fibre head, e.g. fibre probe termination optical details of light guide terminations G02B6/241; reshaping of light guides G02B6/2552; optical details of coupling light into or out of fibre end G02B6/262
• CPC Class Codes: G02B 6/3861 Adhesive bonding adhesives in general C09J
• CPC Class Codes: G02B 6/3882 using rods, pins or balls to align a pair of ferrule ends
• CPC Class Codes: G02B 6/3887 Anchoring optical cables to connector housings, e.g. strain relief features
• CPC Class Codes: G02B 6/3893 Push-pull type, e.g. snap-in, push-on
• CPC Class Codes: G02B 6/3897 Connectors fixed to housings, casing, frames or circuit boards G02B6/44528 takes precedence
• CPC Class Codes: G02B 6/4206 Optical features G02B6/4207, G02B6/421 take precedence
• CPC Class Codes: G02B 6/4292 the light guide being disconnectable from the opto-electronic element, e.g. mutually self aligning arrangements
• CPC Class Codes: G02B 6/4295 coupling with semiconductor devices activated by light through the light guide, e.g. thyristors, phototransistors

Abstract

A delivery system extends from a laser radiation source for connecting to a medical device that utilizes the laser radiation for medical treatment. The delivery system comprises an optical fiber connecting to a male launch connecter. The male launch connector having a body portion with the optical fiber fixed or constrained therein and the optical fiber terminating at a male ferrule with a forward directed fiber facet, the male ferrule may be cantilevered within the body portion by the optical fiber line providing freedom of movement of the male ferrule. The launch connector engages a receiving connector on the medical device first with mechanical connection portions and then more finely aligning optical connection portions by the male ferrule self aligning in a female ferrule with cooperating tapered surfaces. The male portion may fully seat in the female portion with cooperating cylindrical surfaces.

Claims

1. An optical fiber connector coupling for connecting a laser radiation source to a medical device by way of an optical fiber, the coupling comprising a launch connector and a medical device connector, each of the launch connector and medical device connector having respective outer mechanical connection portions configured as a tubular portions that interface with one another, and each of the launch connector and medical device connector having respective inner optical connection portions, each of the inner optical connection portions positioned in respective recesses defined by the respective tubular portions, the launch connector optical connection portion comprising a male ferrule with a length, a forward end, and a rearward end, the male ferrule connecting to an optical fiber, the optical fiber anchored with respect to a body portion of the launch connector at a positon displaced rearwardly from the ferrule, wherein the male ferrule is supported resiliently by the optical fiber and any coverings on the optical fiber when the launch connector is in a pre-connection condition, whereby the male ferrule is resiliently supported within the launch connector tubular portion at the rearward end of the male ferrule.

2. The optical fiber connector coupling of claim 1 wherein the medical device connector comprises a female ferrule sized for receiving the male ferrule, the male ferrule and female ferrule each having cooperating cylindrical registration surfaces.

3. The optical fiber connector coupling of claim 2 wherein the male ferrule and female ferrule are slidingly engageable without any stop surfaces on the male ferrule and female ferrule obstructing said sliding engagement.

4. The optical fiber connector coupling of claim 2, wherein when the coupling is in fully coupled condition, the male ferrule is engaged with the inner optical connection portion of the medical device connector only at a cylindrical interface surface of the male ferrule.

5. The optical fiber connector coupling of claim 1, wherein the male ferrule is supported exclusively by the optical fiber and any coverings on the optical fiber when the launch connector is in a pre-connection condition.

6. The optical fiber connector coupling of claim 5 wherein a distance between the male ferrule and an anchor position of the optical fiber is 4 to 15 mm.

7. The optical fiber connector coupling of claim 1 wherein the optical fiber is connected to the body portion through resilient material engaging the optical fiber.

8. The optical fiber connector coupling of claim 7 wherein the resilient material is configured as at least one web.

9. The optical fiber connector of claim 7, wherein there is a circumferential gap extending around a circumference of the male ferrule for the entire length of the male ferrule when the launch connector is in a pre-connection condition.

10. The optical fiber connector coupling of claim 1, wherein the male ferrule is connected to the body portion through resilient material engaging the ferrule at a rear end portion of the ferrule and is positioned intermediate the optical fiber and the body portion.

11. The optical fiber connector coupling of claim 1, wherein when the launch connector is in a pre-connection condition, the male ferrule is positionally constrained by structure within or part of the body portion but not positionally fixed therein.

12. The optical fiber connector coupling of claim 1, wherein when the launch connector is in a pre-connection condition there is a circumferential gap between the male ferrule supported by the optical fiber and the body portion of the launch connector and wherein the male ferrule has a length and the gap extends the entire length of the male ferrule, whereby the male ferrule is positionally constrained by structure within or part of the body portion but not positionally fixed therein in the pre-connection condition.

13. A coupling for connecting a laser radiation source to a medical device, the coupling comprising a launch connector on a fiber optic cable extendable from or connectible to the laser radiation source, the launch connector for coupling with the medical device and providing the laser radiation to the medical device, the launch connector comprising:

a body portion defining a mechanical connection portion, the mechanical connection portion defining a recess;

an optical connection portion fixed within the body portion in the recess, the optical connection portion comprising a male ferrule with a length and a cylindrical outer surface, the optical fiber centrally fixed to the male ferrule, the male ferrule resiliently mounted in the body portion and spaced from the body portion along the cylindrical surface of the male ferrule for the entire length of the male ferrule, and wherein the male ferrule is supported exclusively by an optical fiber line, the optical fiber line comprising at least an optical fiber.

14. The coupling for connecting a laser radiation source to a medical device of claim 13, wherein the optical fiber line further comprises at least one sheathing layer on the optical fiber.

15. The coupling for connecting a laser radiation source to a medical device of claim 13, further comprising a receiving connector having a receiving connector body portion defining a receiving connector mechanical connection portion configured as a tubular portion, the tubular portion defining a recess, the receiving connector further having a receiving connector optical connection portion comprising a female ferrule, the female ferrule not extending axially out of the tubular portion.

16. The coupling for connecting a laser radiation source to a medical device of claim 15, wherein when the coupling is in a fully coupled state, the male ferrule seats with the female ferrule exclusively at a cylindrical seating surface.

17. The coupling of claim 16, wherein the female ferrule has a central through hole extending from a first end to an opposite second end, the through hole having a diameter at the first end, the through hole decreases in diameter to a mid portion, the through hole at the midportion having a fixed diameter, the midportion extending axially, the through hole then having an opening portion where the diameter increases to a diameter at the second end, mid portion defining the cylindrical seating surface.

18. The coupling for connecting a laser radiation source to a medical device of claim 16, wherein the receiving connector comprises a sensor for detecting when the coupling is fully engaged, the sensor comprising an electrical switch that detects the presence of the mechanical connection portion of the body portion of the launch connector.

19. An optical fiber connector coupling for connecting a laser radiation source to a device, the coupling comprising a launch connector with a mechanical connection portion and an optical connection portion, the optical connection portion comprising a male ferrule, the male ferrule having a cylindrical outer surface and a forward face, the male ferrule being resiliently supported within a body portion of the launch connector, the male ferrule having an optical fiber line extending therefrom to an anchor position in the body portion that is displaced from the male ferrule a distance of about 4 to 15 mm, the male ferrule being resiliently supported within the body portion exclusively by the optical fiber line, the optical fiber line comprising at least an optical fiber, the coupling further comprising a receiving connector, the receiving connector comprising a mechanical connection portion for cooperating with the mechanical connection portion of the launch connector, and an optical connection portion comprising a female ferrule, the female ferrule having an internal cylindrical surface that slidingly engages the cylindrical outer surface of the male ferrule, the optical connection portion of the receiving connector not having an axial stop surface limiting the insertion distance of the male ferrule into the female ferrule, whereby when the launch connector is fully connected to the receiving connector, the forward face of the male ferrule is not engaged with the optical connection portion of the receiving connector.