Saturation-controlled loop current regulator

• US 10,082,784 B2
• Filed: 03/30/2015
• Issued: 09/25/2018
• Est. Priority Date: 03/30/2015
• Status: Active Grant

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Holmstadt, Clarence Edward, LaRoche, Robert Ernest, McCoy, Steven J.
• Primary Examiner(s): TRAN, VINCENT HUY
• Application Number:
  US14/672,641
• Publication Number:
  US 20160291579A1
• Time in Patent Office: 1,275 Days
• Field of Search: 700 79
• CPC Class Codes: G05B 19/042 using digital processors G05B19/05 takes precedence
• CPC Class Codes: G05B 19/414 Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller
• CPC Class Codes: G05B 2219/25428 Field device
• CPC Class Codes: G05B 2219/31121 Fielddevice, field controller, interface connected to fieldbus
• CPC Class Codes: G05B 2219/41411 Avoid integrator wind-up, saturation actuator by dead zone feedback for integral

Abstract

A process transmitter includes device circuitry that generates values that are to be conveyed on a current loop. A series control transistor is in series between the current loop and the device circuitry and a saturation prevention circuit prevents the series control transistor from entering saturation.

Claims

1. A process transmitter comprising:

device circuitry that generates values that are to be conveyed on a current loop;

a series control transistor in series between the current loop and the device circuitry; and

a saturation prevention circuit that prevents the series control transistor from entering saturation by preventing a voltage across the series control transistor measured between an emitter and a collector of the series control transistor from dropping below a forward bias voltage of a diode in the saturation prevention circuit.

2. The process transmitter of claim 1 wherein the saturation prevention circuit comprises a shunt transistor having an emitter coupled to a collector of the series control transistor and a base coupled to a base of the series control transistor through a conduction path that includes the diode.

3. The process transmitter of claim 2 wherein the emitter of the shunt transistor is connected directly to the collector of the series control transistor.

4. The process transmitter of claim 3 wherein the conduction path between the base of the shunt transistor and the base of the series control transistor comprises three diodes.

5. The process transmitter of claim 4 wherein at least two of the diodes are matched.

6. The process transmitter of claim 2 wherein the series control transistor and the shunt transistor are matched so as to provide substantially similar base-emitter voltage drops.

7. A process field device comprising:

control loop connectors for connection to a process control loop;

device circuitry; and

an interface in series between a control loop connector and the device circuitry wherein the interface controls a current level on the control loop and provides a power output that has a maximum power that scales with a voltage provided on the process control loop wherein the interface comprises a series transistor and a bias circuit wherein the bias circuit of the series transistor prevents the series transistor from saturating by limiting an emitter-collector voltage across the series transistor from dropping below a forward bias voltage drop across a diode.

8. The process field device of claim 7 wherein the bias circuit comprises a diode and a shunt transistor that shunts current away from the device circuitry.

9. The process field device of claim 8 wherein the bias circuit further comprises circuit elements to prevent reverse breakdown of the shunt transistor.

10. The process field device of claim 9 wherein the circuit element to prevent reverse breakdown of the shunt transistor comprises a second diode.

11. The process field device of claim 9 wherein the anode of the diode is connected to the base of the series transistor, the cathode of the diode is connected to an anode of a third diode, the cathode of the third diode is connected to the cathode of the second diode and the anode of the second diode is connected to the base of the shunt transistor.

12. The process field device of claim 7 further comprising a switching regulator in series between the interface and the device circuitry.

13. A process field device comprising:

two loop connectors for connection to a current loop;

device circuitry; and

an interface in series between one of the two loop connectors and the device circuitry such that current in the current loop passes through the interface to the device circuitry wherein the interface is capable of controlling a current level in the current loop while providing a fixed voltage drop between the current loop and the device circuitry for a plurality of current levels passing through the interface from the current loop to the device circuitry wherein the interface comprises a series transistor, a shunt transistor, and at least one diode such that the voltage drop between the current loop and the processing circuit is across the series transistor and the at least one diode and the shunt transistor prevent the voltage drop across the series transistor from being less than a forward bias voltage across the at least one diode.

14. The process field device of claim 13 wherein the interface further comprises two additional diodes wherein one of the two additional diodes substantially prevents the shunt transistor from entering a reverse breakdown state.

15. A process field device comprising:

two loop connectors for connection to a current loop;

device circuitry; and

an interface in series between one of the two loop connectors and the device circuitry such that current in the current loop passes through the interface to the device circuitry wherein the interface is capable of controlling a current level in the current loop while providing a fixed voltage drop between the current loop and the device circuitry for a plurality of current levels passing through the interface from the current loop to the device circuitry wherein the interface comprises;

a series transistor,

a shunt transistor,

an amplifier, wherein the amplifier is connected to the base of the shunt transistor and drives the shunt transistor to maintain a voltage drop across the series transistor;

a first voltage divider connected to the device circuitry; and

a second voltage divider connected to the current loop through a diode, wherein a non-inverting input of the amplifier is connected to the first voltage divider and an inverting input of the amplifier is connected to the second voltage divider.