Asymmetric power flow controller for a power converter and method of operating the same

• US 10,084,380 B2
• Filed: 11/22/2016
• Issued: 09/25/2018
• Est. Priority Date: 04/20/2015
• Status: Active Grant

• Current Assignee: Altera Corporation (Intel Corporation)
• Original Assignee: Altera Corporation (Intel Corporation)
• Inventors: Yan, Wenguang, Lotfi, Ashraf W.
• Primary Examiner(s): Dole, Timothy J
• Assistant Examiner(s): Tiku, Sisay G
• Application Number:
  US15/359,360
• Publication Number:
  US 20170077814A1
• Time in Patent Office: 672 Days
• CPC Class Codes: H02M 1/42 Circuits or arrangements for compensating for or adjusting power factor in converters or inverters
• CPC Class Codes: H02M 3/158 including plural semiconductor devices as final control devices for a single load
• CPC Class Codes: H02M 3/1584 with a plurality of power processing stages connected in parallel
• CPC Class Codes: H02M 3/1586 switched with a phase shift, i.e. interleaved

Abstract

A controller for a power converter formed with a plurality of converter stages, and method of operating the same. In one embodiment, the controller includes a power system controller configured to determine an unequal current allocation among the plurality of converter stages based on an operation of the power converter. The controller also includes a converter stage controller configured to control an output current produced by each of the plurality of converter stages in response to the current allocation.

Claims

1. A system, comprising:

a first controller that;

receives a first measurement indicative of an input voltage provided to a plurality of converter stages;

receives a second measurement indicative of an output voltage associated with the plurality of converter stages;

determines a plurality of current outputs for each of the plurality of converter stages based on the first measurement and the second measurement, wherein at least two of the plurality of current outputs are unequal; and

a second controller that;

receives the plurality of current outputs from the first controller;

receives a plurality of measurements indicative of a plurality of load currents associated with the plurality of converter stages;

determines a plurality of drive signals for a plurality of driver circuits associated with the plurality of converter stages based on the plurality of current outputs and the plurality of measurements; and

sends the plurality of drive signals to the plurality of driver circuits, wherein the plurality of drive signals causes the plurality of driver circuits to adjust an operation of the plurality of converter stages to output the plurality of current outputs and maintain an unequal current allocation among the at least two of the plurality of current outputs.

2. The system of claim 1, wherein the first controller determines the plurality of current outputs based on a plurality of power converter efficiencies associated with the plurality of converter stages.

3. The system of claim 2, wherein the first controller determines the plurality of current outputs by maximizing the plurality of power converter efficiencies with respect to an expected output current associated with the plurality of current outputs.

4. The system of claim 1, wherein the first controller determines the plurality of current outputs based on a function, wherein the function comprises:

5. The system of claim 1, wherein the first controller determines the plurality of current outputs by causing each of the plurality of converter stages to incrementally change a respective load current.

6. The system of claim 5, wherein the first controller determines the plurality of current outputs based on whether a respective incremental change of a respective load current is associated with an improvement in an efficiency of the respective converter stage.

7. The system of claim 5, wherein each of the plurality of converter stages incrementally changes the respective load current with respect to a range of load currents.

8. The system of claim 1, wherein the first controller, the second controller, or both comprises a field-programmable gate array.

9. A method, comprising:

receiving, via a first controller, a plurality of current outputs for each of a plurality of converter stages of a power converter from a second controller, wherein the second controller determines the plurality of current outputs for each of the plurality of converter stages based on an input voltage provided to the plurality of converter stages and an output voltage associated with the plurality of converter stages, wherein at least two of the plurality of current outputs are unequal;

receiving, via the first controller, a plurality of measurements indicative of a plurality of load currents associated with the plurality of converter stages;

determining, via the first controller, a plurality of drive signals for a plurality of driver circuits associated with the plurality of converter stages based on the plurality of current outputs and the plurality of measurements; and

sending, via the first controller, the plurality of drive signals to the plurality of driver circuits, wherein the plurality of drive signals causes the plurality of driver circuits to adjust an operation of the plurality of converter stages to output the plurality of current outputs and maintain an unequal current allocation among the at least two of the plurality of current outputs.

10. The method of claim 9, wherein the second controller determines the plurality of current outputs based on a load current associated with the power converter.

11. The method of claim 9, comprising:

receiving, via the first controller, a first voltage associated with the power converter; and

controlling, via the first controller, the plurality of converter stages to output the first voltage.

12. The method of claim 9, wherein each of the plurality of converter stages are coupled in parallel to produce a load current of the power converter.

13. The method of claim 9, wherein the plurality of drive signals operates the plurality of converter stages with different duty-cycle phase angles.

14. The method of claim 9, wherein the plurality of drive signals is provided to a plurality of power switches that controls the operation of the plurality of converter stages.

15. A method, comprising:

receiving, via a first controller, a first measurement indicative of an input voltage provided to a plurality of converter stages of a power converter;

receiving, via the first controller, a second measurement indicative of an output voltage associated with the plurality of converter stages;

determining, via the first controller, a plurality of current outputs for each of the plurality of converter stages based on the first measurement and the second measurement, wherein at least two of the plurality of current outputs are unequal; and

sending, via the first controller, the plurality of current outputs to a second controller that causes the plurality of converter stages to output the plurality of current outputs and maintain an unequal current allocation among the at least two of the plurality of current outputs.

16. The method of claim 15, wherein the plurality of current outputs is determined based on a plurality of power converter efficiencies associated with the plurality of converter stages.

17. The method of claim 16, wherein determining the plurality of current outputs comprises maximizing the plurality of power converter efficiencies with respect to an expected output current associated with the plurality of current outputs.

18. The method of claim 15, wherein determining the plurality of current outputs is based on a function, wherein the function comprises:

19. The method of claim 15, wherein determining the plurality of current outputs comprises causing each of the plurality of converter stages to incrementally change a respective load current.

20. The method of claim 15, comprising:

controlling, via the first controller, a first operation of a first converter stage of the plurality of converter stages, wherein the first operation causes the first converter stage to control an output voltage of the power converter; and

controlling, via the first controller, a second operation of a remaining number of converter stages of the plurality of converter stages, wherein the second operation causes the remaining number of converter stages to output the plurality of current outputs.