Moving magnet motor and transducer with moving magnet motor

• US 10,084,410 B2
• Filed: 12/15/2016
• Issued: 09/25/2018
• Est. Priority Date: 12/15/2016
• Status: Active Grant

• Current Assignee: Bose Corporation
• Original Assignee: Bose Corporation
• Inventors: Hayner, Mark A., Parker, Robert Preston, Peterson, Benjamin, Maurer, Joseph
• Primary Examiner(s): DUDA, RINA I
• Application Number:
  US15/379,874
• Publication Number:
  US 20180175781A1
• Time in Patent Office: 649 Days
• CPC Class Codes: H02K 1/141 consisting of C-shaped cores
• CPC Class Codes: H02K 1/16 Stator cores with slots for windings
• CPC Class Codes: H02K 1/27 Rotor cores with permanent magnets
• CPC Class Codes: H02K 16/04 Machines with one rotor and two stators
• CPC Class Codes: H02K 3/12 arranged in slots
• CPC Class Codes: H02K 7/14 Structural association with mechanical loads, e.g. with hand-held machine tools or fans with fan or impeller for cooling the machine H02K9/06
• CPC Class Codes: H02P 25/032 Reciprocating, oscillating or vibrating motors
• CPC Class Codes: H02P 31/00 Arrangements for regulating or controlling electric motors not provided for in groups H02P1/00 - H02P5/00, H02P7/00 or H02P21/00 - H02P29/00
• CPC Class Codes: H04R 11/02 Loudspeakers
• CPC Class Codes: H04R 9/06 Loudspeakers

Abstract

A moving magnet motor with a stator comprising first and second spaced coil-wound cores that each have a width, the cores separated by an elongated gap, and an elongated magnet located at least in part in the gap and lying generally along a motor depth axis that is in the gap and is generally uniformly offset from the cores, where the magnet has poles. The motor has a width axis that is perpendicular to the depth axis and is generally uniformly offset from the cores. The magnet has a width along the motor width axis and the cores each have a width along the motor width axis. Along the motor depth axis the ratio of the width of the magnet or a pole of the magnet to the width of a core varies.

Claims

1. A moving magnet motor, comprising:

a stator comprising first and second spaced coil-wound cores that are separated by an elongated gap;

an elongated magnet located at least in part in the gap and lying generally along a motor depth axis that is in the gap and is generally uniformly offset from the cores, where the magnet has poles;

wherein the motor has a width axis that is perpendicular to the depth axis and is generally uniformly offset from the cores;

wherein the magnet has a width along the motor width axis and the cores each have a width along the motor width axis;

wherein along the motor depth axis the magnet or a pole of the magnet has a variable width.

2. The moving magnet motor of claim 1, wherein the magnet has a first face that is closest to the first stator core and an opposed second face that is closest to the second stator core, and wherein the first magnet face defines a first magnetic pole and the second magnet face defines a second magnetic pole.

3. The moving magnet motor of claim 2, wherein each stator core has two teeth separated by a slot that has a width, and wherein the widest portion of the magnet has a width that is greater than the width of the slot and the narrowest portions of the magnet have widths that are approximately the same as the width of the slot.

4. The moving magnet motor of claim 3, wherein the gap between the cores has a center along the depth axis and two ends that are spaced farthest from the center, and wherein the magnet has a widest portion proximate the center of the gap and narrowest portions proximate the ends of the gap.

5. The moving magnet motor of claim 4, wherein the width of the magnet tapers smoothly from the widest portion to the narrowest portions.

6. The moving magnet motor of claim 4, wherein the two teeth of a core have centers, and wherein the widest portion of the magnet spans a distance approximately from the center of one tooth to the center of the other tooth.

7. The moving magnet motor of claim 4, wherein the two teeth of a core have centers, and wherein the widest portion of the magnet has a width that is greater than the span from the center of one tooth to the center of the other tooth.

8. The moving magnet motor of claim 3, wherein the gap between the cores has a center along the depth axis and two ends that are spaced farthest from the center, and wherein the magnet has a narrowest portion proximate the center of the gap and widest portions proximate the ends of the gap.

9. The moving magnet motor of claim 8, wherein the width of the magnet tapers smoothly from the widest portions to the narrowest portion.

10. The moving magnet motor of claim 8, wherein the two teeth of a core have centers, and wherein the widest portions of the magnet span a distance approximately from the center of one tooth to the center of the other tooth.

11. The moving magnet motor of claim 8, wherein the two teeth of a core have centers, and wherein the widest portion of the magnet has a width that is greater than the span from the center of one tooth to the center of the other tooth.

12. The moving magnet motor of claim 3, wherein the gap between the cores has a center along the depth axis and two ends that are spaced farthest from the center, and wherein the magnet has a narrowest portion proximate one end of the gap and a widest portion proximate the other end of the gap.

13. The moving magnet motor of claim 12, wherein the width of the magnet tapers smoothly from the widest portion to the narrowest portion.

14. The moving magnet motor of claim 12, wherein the two teeth of a core have centers, and wherein the widest portion of the magnet span a distance approximately from the center of one tooth to the center of the other tooth.

15. The moving magnet motor of claim 12, wherein the two teeth of a core have centers, and wherein the widest portion of the magnet has a width that is greater than the span from the center of one tooth to the center of the other tooth.

16. The moving magnet motor of claim 1, wherein the magnet has a generally uniform width along the motor depth axis and a first face that is closest to the first stator core and an opposed second face that is closest to the second stator core, and wherein the first and second magnet faces each define two different magnetic poles.

17. The moving magnet motor of claim 16, wherein the poles of the magnet have a non-uniform width along the depth axis.

18. The moving magnet motor of claim 17, wherein the magnet has a length along the motor depth axis, and the width of each pole tapers generally uniformly along at least part of the length of the magnet.

19. The moving magnet motor of claim 18, wherein a core comprises three core teeth including a central core tooth that has a width, and wherein the taper changes the width of the magnet poles by an amount approximately equal to the width of the central core tooth.

20. The moving magnet motor of claim 19, wherein the central core tooth has edges, and wherein the poles of the magnet meet at a magnet pole border, and wherein proximate a first end of the magnet the magnet pole border is generally aligned with the first central core edge and proximate a second end of the magnet the magnet pole border is generally aligned with the second central core edge.

21. The moving magnet motor of claim 19, wherein the central core tooth has edges, and wherein the poles of the magnet meet at a magnet pole border, and wherein proximate a first end of the magnet the magnet pole border is generally aligned with the first central core edge, proximate a second end of the magnet the magnet pole border is generally aligned with the first central core edge, and between the ends the magnet pole border is generally aligned with the second central core edge.

22. The moving magnet motor of claim 1, wherein the magnet is curved about the motor depth axis.

23. An electro-acoustic transducer, comprising:

a housing;

a radiating surface coupled to the housing such that it can move relative to the housing; and

a moving magnet motor that is configured to move the radiating surface relative to the housing so as to generate sound, wherein the moving magnet motor comprises a stator comprising spaced cores that are separated by an elongated gap and an elongated magnet located at least in part in the gap, wherein the magnet has a central portion and two end portions, and wherein the magnet or a pole of the magnet is tapered in width from the central portion to each end portion.

24. The transducer of claim 23, further comprising a lever arm that is coupled to the radiating surface and is moved by the magnet, and a magnet position control system comprising a position sensor that senses a position of the lever arm.

25. The transducer of claim 24, wherein the position sensor comprises a magnet fixed to the lever arm, and a magnet sensor that is fixed relative to the lever arm.

26. A moving magnet motor, comprising:

a stator comprising first and second spaced coil-wound cores that are separated by an elongated gap;

an elongated magnet located at least in part in the gap and lying generally along a motor depth axis that is in the gap and is generally uniformly offset from the cores, wherein the motor has a width axis that is perpendicular to the depth axis and is generally uniformly offset from the cores;

wherein the magnet;

has faces that face each of the cores;

comprises two portions that have opposite magnetic poles on the same faces of the magnet, where the portions meet at a border and are each tapered along the motor depth axis in a complementary fashion; and

has a relatively constant width along the motor width axis.