Surgical stapler having temperature-based motor control

• US 10,085,751 B2
• Filed: 09/23/2015
• Issued: 10/02/2018
• Est. Priority Date: 09/23/2015
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon, LLC (Johnson & Johnson)
• Inventors: Overmyer, Mark D., Yates, David C., Shelton, IV, Frederick E., Adams, Shane R., Harris, Jason L.
• Primary Examiner(s): Smith, Scott A.
• Application Number:
  US14/862,427
• Publication Number:
  US 20170079641A1
• Time in Patent Office: 1,105 Days
• Field of Search: 227 19, 2271751, 2271752, 2271761, 2271801, 2271781, 606 32, 606 34, 606139, 606153, 606219, 318244, 318599, 31840011, 323212, 323215, 323219, 600 34, 600 41, 600564, 600567, 600576
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 18/1445 at the distal end of a shaft, e.g. forceps or scissors at the end of a rigid rod
• CPC Class Codes: A61B 2017/00017 Electrical control of surgical instruments
• CPC Class Codes: A61B 2017/00123 and automatic shutdown
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/0046 with a releasable handle; with handle and operating part separable for prosthetic joint-implanting tools A61F2/4603
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 2017/07214 Stapler heads
• CPC Class Codes: A61B 2090/0803 Counting the number of times an instrument is used
• CPC Class Codes: G01R 19/00 Arrangements for measuring currents or voltages or for indicating presence or sign thereof G01R5/00 takes precedence; for measuring bioelectric currents or voltages A61B5/24
• CPC Class Codes: H01M 10/425 Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing printed circuits H05K1/00
• CPC Class Codes: H02P 7/285 controlling armature supply only
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A surgical stapler. The surgical stapler includes a drive system, an electric motor, a battery and a control system. The electric motor is mechanically coupled to the drive system. The battery is electrically couplable to the electric motor. The control system is electrically connected to the electric motor and includes an H-bridge circuit and a temperature sensing device. The H-bridge circuit includes a high side and a low side. The low side of the H-bridge circuit includes first and second switching devices, and a resistive heating element electrically connected in series with the first switching device. The temperature sensing device is positioned proximate the resistive heating element. The control system is configured to control a force applied to the drive system based on a temperature associated with the resistive heating element and sensed by the temperature sensing device.

Claims

1. A surgical stapler, comprising:

a drive system;

an electric motor mechanically coupled to the drive system;

a battery electrically couplable to the electric motor; and

a control system electrically connected to the electric motor, wherein the control system comprises;

an H-bridge circuit comprising a high side and a low side, wherein the low side of the H-bridge circuit comprises;

first and second switching devices; and

a resistive heating element electrically connected in series with the first switching device; and

a temperature sensing device positioned proximate the resistive heating element, wherein the control system is configured to control a force applied to the drive system based on a temperature associated with the resistive heating element and sensed by the temperature sensing device.

2. The surgical stapler of claim 1, wherein the resistive heating element comprises a resistive wire.

3. The surgical stapler of claim 2, wherein the resistive wire comprises a nickel chromium alloy.

4. The surgical stapler of claim 1, wherein the temperature sensing device comprises one of the following:

a thermocouple;

a resistive temperature device;

a thermistor; and

an infrared sensor.

5. The surgical stapler of claim 1, further comprising:

a second resistive heating element electrically connected in series with the second switching device; and

a second temperature sensing device positioned proximate the second resistive heating element, wherein the control system is further configured to control a second force applied to the drive system based on a second temperature associated with the second resistive heating element and sensed by the second temperature sensing device.

6. The surgical stapler of claim 5, wherein the second heating element comprises a resistive wire.

7. The surgical stapler of claim 6, wherein the resistive wire comprises a nickel chromium alloy.

8. The surgical stapler of claim 5, wherein the second temperature sensing device comprises one of the following:

a thermocouple;

a resistive temperature device;

a thermistor; and

an infrared sensor.

9. A surgical stapler, comprising:

a drive system;

an electric motor mechanically coupled to the drive system;

a battery electrically couplable to the electric motor; and

a control system electrically connected to the electric motor, wherein the control system comprises;

an H-bridge circuit comprising a high side and a low side, wherein the low side of the H-bridge circuit comprises;

first and second switching devices; and

a resistive heating element electrically connected in series with the first switching device;

a temperature sensing device thermally coupled to the resistive heating element; and

a temperature correlation system electrically coupled to the temperature sensing device, wherein the control system is configured to control a force applied to the drive system based on a current measured in the temperature correlation system.

10. The surgical stapler of claim 9, wherein the temperature sensing device comprises one of the following:

a thermocouple;

a resistive temperature device;

a thermistor; and

an infrared sensor.

11. The surgical stapler of claim 9, wherein the temperature correlation system comprises:

a controller;

a second resistive heating element thermally and electrically isolated from the resistive heating element;

a second temperature sensing device thermally coupled to the second resistive heating element and electrically coupled to the controller; and

a sensor configured to measure the current.

12. The surgical stapler of claim 11, wherein the controller is electrically coupled to the temperature sensing device.

13. The surgical stapler of claim 11, wherein the temperature correlation system is configured to drive the current measured in the temperature correlation system through the second resistive heating element in an amount which is proportional to a second current concurrently passing through the resistive heating element.

14. The surgical stapler of claim 11, wherein the temperature correlation system is configured to drive the current measured in the temperature correlation system through the second resistive heating element in an amount which is equivalent to a second current concurrently passing through the resistive heating element.

15. The surgical stapler of claim 11, wherein the control system further comprises:

a third resistive heating element electrically connected in series with the second switching device;

a third temperature sensing device thermally coupled to the third resistive heating element; and

a second temperature correlation system electrically coupled to the third temperature sensing device, wherein the control system is further configured to control a second force applied to the drive system based on a second current measured in the second temperature correlation system.

16. A surgical stapler, comprising:

a drive system;

an electric motor mechanically coupled to the drive system;

a battery electrically couplable to the electric motor; and

a control system electrically connected to the electric motor, wherein the control system comprises;

an H-bridge circuit comprising a high side and a low side, wherein the low side of the H-bridge circuit comprises;

first and second switching devices; and

a light emitting diode electrically connected in series with the first switching device; and

a light intensity sensing device optically coupled to the light emitting diode, wherein the control system is configured to control a force applied to the drive system based on an intensity of light emitted by the light emitting diode and sensed by the light intensity sensing device.

17. The surgical stapler of claim 16, wherein the light intensity sensing device comprises a photon detector.

18. The surgical stapler of claim 16, further comprising a second light emitting diode electrically connected in series with the second switching device.

19. The surgical stapler of claim 18, further comprising a second light intensity sensing device optically coupled to the second light emitting diode, wherein the control system is further configured to control a second force applied to the drive system based on a second intensity of light emitted by the second light emitting diode and sensed by the second light intensity sensing device.

20. The surgical stapler of claim 19, wherein the second light intensity sensing device comprises a photon detector.

21. A surgical stapler, comprising:

a drive system;

an electric motor mechanically coupled to the drive system;

a battery electrically couplable to the electric motor; and

a control system electrically connected to the electric motor, wherein the control system comprises;

an H-bridge circuit comprising a high side and a low side, wherein the low side of the H-bridge circuit comprises a first leg comprising a first switching device and a second leg comprising a second switching device; and

a light-emitting device electrically connected to the H-bridge circuit, wherein a parameter associated with the light-emitting device varies in relation to a current passing through the first leg of the H-bridge circuit, and wherein the control system is configured to control a force applied to the drive system based on a measurement of the parameter.