Gas generator

• US 10,086,791 B2
• Filed: 08/04/2015
• Issued: 10/02/2018
• Est. Priority Date: 09/16/2014
• Status: Active Grant

• Current Assignee: Daicel Corporation
• Original Assignee: Daicel Corporation
• Inventors: Izuma, Toshihiro
• Primary Examiner(s): David, Michael D
• Application Number:
  US15/505,528
• Publication Number:
  US 20180215341A1
• Time in Patent Office: 1,155 Days
• Field of Search: 280741, 280736, 280742, 102200, 102531, 102530
• CPC Class Codes: B60R 2021/26029 Ignitors
• CPC Class Codes: B60R 2021/2648 comprising a plurality of combustion chambers or sub-chambers
• CPC Class Codes: B60R 21/2644 using only solid reacting substances, e.g. pellets, powder

Abstract

The present invention provides a gas generator including a metallic first collar of a first igniter of an ignition device chamber, which has a first columnar main body portion, a first plate portion extending in a radial direction of a housing from part of a circumferential surface thereof, and a first wall surface formed by extending part of the first plate portion in an axial direction of the housing, a metallic second collar of a second ignition device of a second combustion chamber, which has a second columnar main body portion, a second plate portion extending in the radial direction from part of a circumferential surface thereof and a second wall surface formed by extending part of the second plate portion in the axial direction of the housing, a bottom side of the first columnar main body portion portion of the first collar being fitted in a first hole to fix a first igniter of the ignition device chamber, the first hole being one of two holes formed in the bottom plate of the housing separately from each other in the radial direction, a bottom side of the second columnar main body portion portion of the second collar being fitted in a second hole to fix a second igniter of the second combustion chamber, the second hole being the other one of the two holes formed in the bottom plate separately from each other in the radial direction, further, the first wall surface of the first collar and the second wall surface of the second collar being arranged to face each other in the radial direction, when a pressure inside the housing rises at a time of actuation, the first wall surface and the second wall surface being in contact with each other in a state of being pushed radially inward against each other.

Claims

1. A gas generator comprising

a housing which has a top plate, a circumferential wall and a bottom plate,

a first combustion chamber, an ignition device chamber and a second combustion chamber which are formed separately from each other inside a housing,

the first combustion chamber being a space excluding the ignition device chamber and the second combustion chamber inside the housing and having a first gas generating agent accommodated therein, the first gas generating agent being ignited and burnt by a combustion product generated by combustion of an ignition agent in the ignition device chamber,

the ignition device chamber having

an ignition device chamber cup forming the ignition device chamber and a first ignition device including a first igniter,

the first igniter including a first igniter main body portion and a first collar which is made of a metal and circumferentially encloses the first igniter main body portion,

the first collar including a first columnar main body portion, a first plate portion, which extends in a radial direction of the housing from part of a circumferential surface of the first columnar main body portion, and a first wall surface which is formed by extending part of the first plate portion in an axial direction of the housing,

an opening of the ignition device chamber cup being fitted to the first columnar main body portion of the first collar of the first igniter,

the second combustion chamber having

a second ignition device including a second igniter, and a second gas generating agent which are accommodated inside a second combustion chamber cup,

the second igniter including a second igniter main body portion and a second collar which is made of a metal and circumferentially encloses the second igniter main body portion,

the second collar including a second columnar main body portion, a second plate portion, which extends in a radial direction from part of a circumferential surface of the second columnar main body portion, and a second wall surface which is formed by extending part of the second plate portion in the axial direction of the housing,

an opening of the second combustion chamber cup being fitted to the second columnar main body portion of the second collar of the second igniter,

in the first igniter and the second igniter,

a bottom side of the first columnar main body portion of the first collar being fitted in a first hole to fix the first igniter, the first hole being one of two holes formed in the bottom plate of the housing separately from each other in the radial direction of the housing,

a bottom side of the second columnar main body portion of the second collar being fitted in a second hole to fix the second igniter, the second hole being the other one of the two holes formed in the bottom plate of the housing separately from each other in the radial direction of the housing,

the first wall surface of the first collar and the second wall surface of the second collar being arranged to face each other in a radial direction,

when a pressure inside the housing rises at a time of actuation, the first wall surface of the first igniter and the second wall surface of the second igniter being in contact with each other in a state of being pushed radially inward against each other.

2. The gas generator according to claim 1, wherein the first wall surface of the first collar and the second wall surface of the second collar are arranged to face each other in the radial direction in a state where the entire surfaces thereof are attached to each other.

3. The gas generator according to claim 1, wherein the first wall surface of the first collar and the second wall surface of the second collar are arranged to face each other in the radial direction in a state where parts thereof are attached to each other.

4. The gas generator according to claim 1, wherein the first wall surface of the first collar and the second wall surface of the second collar are arranged to face each other in the radial direction via a gap, the thickness of the first wall surface is the same as the thickness of the second wall surface, and the gap is not more than the thickness of the first wall surface and the second wall surface.

5. A gas generator comprising

a housing which has a top plate, a circumferential wall and a bottom plate,

a first combustion chamber, an ignition device chamber, and a second combustion chamber which are formed separately from each other inside a housing,

the first combustion chamber being a space excluding the ignition device chamber and the second combustion chamber inside the housing and having a first gas generating agent accommodated therein, the first gas generating agent being ignited and burnt by a combustion product generated by combustion of an ignition agent in the ignition device chamber,

the ignition device chamber having

an ignition device chamber cup forming the ignition device chamber and a first ignition device including a first igniter,

the first igniter including a first igniter main body portion and a first collar which is made of a metal and circumferentially encloses the first igniter main body portion,

the first collar including a first columnar main body portion and a first plate portion,

which extends in a radial direction of the housing from part of a circumferential surface of the first columnar main body portion,

an opening of the ignition device chamber cup being fitted to the first columnar main body portion of the first collar of a first igniter,

the second combustion chamber having

a second ignition device including a second igniter, and a second gas generating agent which are accommodated inside a second combustion chamber cup,

the second igniter including a second igniter main body portion and a second collar which is made of a metal and circumferentially encloses the second igniter main body portion,

the second collar including a second columnar main body portion and a second plate portion, which extends in the radial direction from part of a circumferential surface of the second columnar main body portion,

an opening of the second combustion chamber cup being fitted to the second columnar main body portion of the second collar of the second igniter,

in the first igniter and the second igniter,

a bottom side of the the first columnar main body portion of the first collar being fitted in a first hole to fix the first igniter, the first hole being one of two holes formed in the bottom plate of the housing separately from each other in the radial direction of the housing,

a bottom side of the second columnar main body portion of the second collar being fitted in a second hole to fix the second igniter, the second hole being the other one of the two holes formed in the bottom plate of the housing separately from each other in the radial direction of the housing,

the first collar and the second collar being arranged to face each other in a radial direction of the housing via a spacer facing each of the collars,

when a pressure inside the housing rises at a time of actuation, the first collar and the second collar being pushed radially inward against each other through the spacer.

6. The gas generator according to claim 5, wherein the spacer comprises a flat plate having a first recess and a second recess at both end sides, the first recess comes into contact with the first plate portion of the first igniter, and the second recess comes into contact with the second plate portion of the second igniter.

7. The gas generator according to claim 5, wherein the spacer comprises a flat plate having a first recess and a second recess at both end sides,

the first recess has a first-a recess on the side of the bottom plate and a first-b recess on the side of the top plate, each of which having a different depth in the radial direction,

the second recess has a second-a recess on the side of the bottom plate and a second-b recess on the side of the top plate, each of which having a different depth in the radial direction,

in the first recess, the first-a recess comes into contact with the first plate portion of the first collar of the first igniter, and the first-b recess comes into contact with the first columnar main body portion of the first collar of the first igniter, and

in the second recess, the second-a recess comes into contact with the second plate portion of the second collar of the second igniter, and the second-b recess comes into contact with the second columnar main body portion of the second collar of the second igniter.