Pump, associated electric machine and associated method

• US 10,087,938 B2
• Filed: 10/15/2014
• Issued: 10/02/2018
• Est. Priority Date: 10/18/2013
• Status: Active Grant

• Current Assignee: Regal Beloit America, Inc.
• Original Assignee: Regal Beloit America, Inc.
• Inventors: Dahouk, Mohamad Khalil, Kreidler, Jason Jon, Cole, Bruce R., Golm, Jr., Norman Carl, Manz, Lester Benjamin, Gross, Gregory L., Marks, Michael Allen, Wagley, John Sheldon, Guzelgunler, Yilcan
• Primary Examiner(s): Hansen, Kenneth J
• Assistant Examiner(s): Doyle, Benjamin
• Application Number:
  US14/514,984
• Publication Number:
  US 20150110642A1
• Time in Patent Office: 1,448 Days
• Field of Search: 417411, 310 22, 310 4906, 310 1213, 310 1215, 310112, 310 14
• CPC Class Codes: F04D 13/068 Battery powered
• CPC Class Codes: F04D 13/086 the pump and drive motor are both submerged
• CPC Class Codes: F04D 13/12 Combinations of two or more pumps combinations with priming pumps or booster pumps to counteract vapour-lock F04D9/04
• CPC Class Codes: F04D 15/0066 by changing the speed, e.g. of the driving engine
• CPC Class Codes: F04D 29/5806 Cooling the drive system
• CPC Class Codes: F04D 29/708 specially for liquid pumps
• CPC Class Codes: F04D 7/04 the fluids being viscous or non-homogenous
• CPC Class Codes: H02K 16/00 Machines with more than one rotor or stator machines for transmitting mechanical power from a driving shaft to a driven shaft and comprising structurally interrelated motor and generator parts H02K51/00; permanent magnet machines with multiple rotors or stators relatively rotated for vectorially combining the excitation fields or the armature voltages H02K21/029
• CPC Class Codes: H02K 5/225 Terminal boxes or connection arrangements specially adapted for submersible motors H02K5/132
• CPC Class Codes: H02K 7/14 Structural association with mechanical loads, e.g. with hand-held machine tools or fans with fan or impeller for cooling the machine H02K9/06

Abstract

A pumping device for pumping a fluid is provided. The pumping device includes a pump and a power housing. At least a portion of the pump is positioned within the power housing. The pumping device also includes a first motor and a second motor. The first motor is operably connected to the pump and adapted to provide energy to the pump. At least a portion of the first motor is positioned within the power housing. The second motor is operably connected to the pump and adapted to provide energy to the pump. At least a portion of the second motor is positioned within the power housing.

Claims

1. A method for removing fluid from a subterranean surface of a building, comprising:

providing a sump;

providing a discharging conduit;

providing a motor housing including a cylindrical shell and opposed end caps;

providing a pump;

providing a shaft;

providing an axial flux motor having an axial flux stator and an axial flux rotor;

connecting the shaft directly to the axial flux rotor;

connecting the axial flux stator to one of the opposed end caps of the motor housing;

providing a radial flux motor having a radial flux stator and a radial flux rotor, the radial flux rotor spaced from the axial flux rotor;

connecting the shaft directly to the radial flux rotor;

connecting the radial flux stator directly to the shell;

positioning the axial flux motor and the radial flux motor within the motor housing;

connecting the pump to the discharging conduit; and

connecting the pump to the shaft and to the sump; and

connecting the axial flux rotor and the radial flux rotor solely to each other by the shaft.

2. The method according to claim 1, wherein the steps of providing the axial flux motor and of providing the radial flux motor comprise providing the axial flux motor and the radial flux motor adapted to be operably connectable to one of water pressure, a water reservoir, batteries of various voltage, AC solar power, DC solar power, DC wind turbine power, and AC wind turbine power.

3. The method according to claim 1, wherein the steps of providing the axial flux motor and of providing the radial flux motor comprise providing at least one of the axial flux motor and the radial flux motor adapted to operate at variable speeds.

4. The method according to claim 1, wherein the steps of providing the axial flux motor and of providing the radial flux motor comprise providing at least one of the axial flux motor and the radial flux motor with variable speeds adapted to match the incoming flow rate of the water in the sump and adapted to be changed to prevent water hammering.

5. The method according to claim 1, wherein the steps of providing the axial flux motor and of providing the radial flux motor comprise providing at least one of the axial flux motor and the radial flux motor adapted to operate in a reverse direction to attempt to clear debris from one of an intake and an impeller.

6. A propulsion system for a pump for removing fluid collected from a subterranean surface adjacent a building, the system comprising:

a housing including a cylindrical shell and opposed end caps;

an axial flux motor having an axial flux stator, an axial flux rotor, and a shaft connected to the axial flux rotor, the cylindrical shell of said housing surrounding said axial flux motor, the axial flux rotor mounted on the shaft and rotatably supported by the housing, the axial flux stator connected to one the opposed end caps, the axial flux stator and the axial flux rotor positioned within the cylindrical shell of said housing; and

a radial flux motor having a radial flux stator and a radial flux rotor, the shaft connected to the radial flux rotor, the radial flux stator and the radial flux rotor positioned within the cylindrical shell of said housing, the radial flux stator directly connected to the shell, the axial flux rotor and the radial flux rotor spaced from each other and solely connected to each other by the shaft, the shaft connecting the axial flux rotor and the radial flux rotor to the pump.

7. The propulsion system according to claim 6, wherein at least one of said axial flux motor and said radial flux motor is adapted to be operably connectable to one of AC power, DC power, water pressure, a water reservoir, batteries of various voltage, AC solar power, DC solar power, DC wind turbine power, and AC wind turbine power.

8. The propulsion system according to claim 6, wherein at least one of said axial flux motor and said radial flux motor is a brushless alternating current electronically commutated motor.

9. The propulsion system according to claim 6, wherein at least one of said axial flux motor and said radial flux motor is adapted to operate at variable speeds.

10. The propulsion system according to claim 6, wherein at least one of said axial flux motor and said radial flux motor has variable speeds adapted to match the incoming flow rate of the water in the subterranean surface adjacent the building and adapted to be changed to prevent water hammering.

11. The propulsion system according to claim 6, wherein at least one of said axial flux motor and said radial flux motor is adapted to operate in a reverse direction to attempt to clear debris from one of an intake and an impeller.

12. The propulsion system according to claim 6:

further comprising a battery;

further comprising a control.

13. The propulsion system according to claim 6:

further comprising a turbine; and

wherein the turbine is adapted to be positioned in one of a downspout, a pressurized water line, and a conduit connected to a water reservoir, said turbine adapted to provide power to at least one of said axial flux motor and said radial flux motor.

14. The propulsion system according to claim 6, further comprising a controller, said controller adapted to establish a signature or characteristics of the operating parameters of said system at initial startup and to compare actual operating parameters with the signature at initial startup.

15. A propulsion system for a pump for removing fluid collected from the subterranean surface adjacent a building, the system comprising:

a housing including a central portion and opposed end portions;

an axial flux motor having an axial flux stator, an axial flux rotor, and a shaft connected to the axial flux rotor, the central portion of said housing surrounding said axial flux motor, the axial flux rotor mounted on the shaft and rotatably supported by the housing, the axial flux stator connected to one the opposed end portions, the axial flux stator and the axial flux rotor positioned within the central portion of said housing; and

a radial flux motor having a radial flux stator and a radial flux rotor, the shaft connected to the radial flux rotor, the radial flux stator and the radial flux rotor positioned within the central portion of said housing, the radial flux stator directly connected to the central portion of said housing, the axial flux rotor and the radial flux rotor spaced from each other and solely connected to each other by the shaft, the shaft connecting the axial flux rotor and the radial flux rotor to the pump.

16. The propulsion system according to claim 15, further comprising a controller, said controller is adapted to monitor power used to calculate outgoing fluid flow rate and compare that flow to incoming fluid flow rate to measure the proper operation of the overall system including at least one of check valves, pipe connections and pipe and other blockages.

17. The propulsion system according to claim 15:

wherein said pump includes an impeller;

wherein said radial flux motor, said axial flux motor and said impeller are adapted to rotate in a first direction;

wherein said impeller is so secured to said shaft such that it will not release from said shaft if turned in a direction opposed to the first direction.

18. The propulsion system according to claim 15:

further comprising a controller;

wherein at least one of said radial flux motor and said axial flux motor comprises windings;

further comprising a temperature sensor positioned adjacent one of the windings and said controller, said controller and said sensor adapted to monitor the temperature of one of the windings and said controller to maximize system performance.

19. The propulsion system according to claim 15:

wherein at least one of said axial flux motor and said radial flux motor is an ECM motor;

further comprising a controller;

wherein said ECM motor is a backup motor; and

wherein said ECM motor is periodically operated and said controller is configured to perform diagnostics on said system.