Light engine with lenticular microlenslet arrays

• US 10,088,689 B2
• Filed: 03/13/2015
• Issued: 10/02/2018
• Est. Priority Date: 03/13/2015
• Status: Active Grant

• Current Assignee: Microsoft Technology Licensing LLC (Microsoft Corporation)
• Original Assignee: Microsoft Technology Licensing LLC (Microsoft Corporation)
• Inventors: Poon, Yarn Chee, Robbins, Steve, Wu, Angus, Wu, Jeb, Webster, James, Wall, Richard Andrew, James, Richard, Hsiung, Robin, Huang, RuPing, Lin, Freeway
• Primary Examiner(s): Alexander, William R
• Assistant Examiner(s): Duong, Henry
• Application Number:
  US14/658,017
• Publication Number:
  US 20160266398A1
• Time in Patent Office: 1,299 Days
• Field of Search: 359619, 359621, 359622, 35948907
• CPC Class Codes: G02B 2027/0178 Eyeglass type eyeglass details G02C
• CPC Class Codes: G02B 27/0172 characterised by optical features
• CPC Class Codes: G02B 27/0961 Lens arrays lens arrays per se G02B3/0006
• CPC Class Codes: G02B 27/283 used for beam splitting or combining
• CPC Class Codes: G02B 27/286 for controlling or changing the state of polarisation, e.g. transforming one polarisation state into another G02B5/3083 takes precedence; light guide coupling means utilising polarising elements G02B6/34
• CPC Class Codes: G02B 5/3016 involving passive liquid crystal elements optical properties of liquid crystals G02F1/0063; polarising elements associated with active liquid crystal devices G02F1/133528
• CPC Class Codes: G02B 5/3083 Birefringent or phase retarding elements G02B5/3008, G02B5/3016 take precedence; systems for polarisation control G02B27/286; manufacturing phase modulating patterns by lithographic processes G03F7/001

Abstract

An optical light engine includes a pair of lenticular microlenslet arrays (MLAs) located on each side of a polarization converter. Non-polarized light from a source in the engine is focused by the first MLA onto cells of the polarization converter which converts the light to a common state of polarization to increase efficiency and improve contrast in the system. A half wave retarder is included on the polarization converter to change the polarization of any light that is reflected from downstream optical components to match that of the forward propagating light. The second MLA, which includes a relatively large number of microlenslet elements, collects the light from the polarization converter and homogenizes the light to be highly uniform when received at a downstream imaging panel in the light engine such as a liquid crystal on silicon (LCOS) panel.

Claims

1. A light engine, comprising:

at least one light source configured to emit light in an unpolarized state with a non-uniform spatial distribution;

an entry lenticular microlenslet array (MLA) that is disposed along a light path in the light engine and coupled to receive light from the light source, wherein the entry MLA is tilted to control a direction in which the light is output downstream to a polarization converter;

the polarization converter having an array of polarization converting cells, the polarization converter disposed along the light path to receive light from the entry lenticular MLA that is focused on the polarization converter, the polarization converter configured to convert unpolarized light from the light source into light having a common state of polarization at an output of the polarization converter; and

an exit MLA disposed along the light path to receive polarized light from the output of the polarization converter, the exit MLA comprising a microlenslet array configured to focus light on a downstream imaging panel with improved uniformity of spatial distribution relative to the light from the light source.

2. The light engine of claim 1 further comprising a half wave retarder disposed along the light path at the output of the polarization converter, the half wave retarder being configured to change a polarization state of light reflected from downstream optical components to match that of forward propagating light along the light path.

3. The light engine of claim 2 in which the half wave retarder includes a birefringent film disposed on the polarization converter as a lamination.

4. The light engine of claim 1 further including a liquid crystal on silicon (LCOS) imaging panel.

5. The light engine of claim 1 further including one or more relay lenses disposed along the light path between an output of the exit MLA and the imaging panel, the relay lenses applying a magnification factor between an input and an output of the relay lenses.

6. The light engine of claim 1 further including an exit pupil at a distal end of the light path, the exit pupil being coupled to receive light from the imaging panel.

7. The light engine of claim 6 further including a waveguide coupled to the exit pupil.

8. The light engine of claim 1 further comprising a collimating lens disposed along the light path at an output of the source, the collimating lens being configured to narrow emitted light from the source.

9. The light engine of claim 8 further comprising a beam combiner disposed along the light path at an output of the collimating lens, the beam combiner outputting light that includes primary color constituents.

10. An optical subassembly of components configured for use in a light engine, comprising:

a first lenticular microlenslet array (MLA) that is positioned along a light path in the light engine to receive unpolarized light from one or more light sources, wherein the first MLA is tilted to control a direction in which light is output downstream to a polarization converter;

a polarization converter positioned along the light path downstream from the first lenticular MLA and configured to convert the unpolarized light from the one or more light sources into polarized light;

a half wave retarder positioned along the light path downstream from the polarization converter and configured to change a polarization state of backward propagating light in the light engine to match a polarization state of forward propagating light in the light engine; and

a second lenticular MLA that is positioned along the light path downstream from the polarization converter and coupled to receive polarized light and comprising a plurality of microlenslets in an array that is sized and shaped to expose an imaging panel with focused polarized light, a distribution of the focused polarized light having increased spatial uniformity relative to the light from the one or more light sources,

wherein the first lenticular MLA and the second lenticular MLA are each configured to have a substantially flat surface oriented in a direction of the polarization converter and are attached directly to a surface of the polarization converter by one or more of adhesives and mechanical fasteners without any intervening space.

11. The optical subassembly of claim 10 in which the first lenticular MLA or the second lenticular MLA is fabricated from molded plastic.

12. The optical subassembly of claim 10 in which the first lenticular MLA or the second lenticular MLA is fabricated from glass.

13. The optical subassembly of claim 10 in which angular uniformity of light from the second lenticular MLA is improved relative to the light from the one or more light sources.

14. The optical subassembly of claim 10 in which luminance uniformity of the light from the second lenticular MLA is improved relative to the light from the one or more light sources.

15. The optical subassembly of claim 10 in which homogeneity of light from the second lenticular MLA is improved relative to the light from the one or more sources.

16. A display system, comprising:

a near-to-eye display configured to display images;

one or more waveguides to couple images into the display; and

a light engine configured to generate light used by an imaging panel, the imaging panel configured to generate the images, the light engine comprising;

one or more light sources configured to emit the light,

a first lenticular microlenslet array (MLA) configured to receive the light as an input and propagate focused light as a first output,

a second lenticular microlenslet array (MLA) configured to receive light from the first output and propagate focused light as a second output, wherein the second MLA is tilted to control a direction in which light is output downstream in the light path toward the one or more waveguides,

a polarization converter disposed in the light path between the first and second lenticular MLAs, the polarization converter configured to convert unpolarized light from the one or more light sources into polarized light, wherein the first lenticular MLA and the second lenticular MLA are each configured to have a substantially flat surface oriented in a direction of the polarization converter and are attached directly to a surface of the polarization converter by one or more of adhesives and mechanical fasteners without any intervening space,

an imaging panel on which the focused light from the second output impinges, and

an exit pupil configured to couple light from the imaging panel into the one or more waveguides, the coupled light having increased homogeneity relative to the light emitted from the one or more light sources.

17. The display system of claim 16 further including a half wave retarder located along a light path between the polarization converter and the second lenticular MLA.

18. The display system of claim 17 in which the half wave retarder is a film that is laminated to the polarization converter.