Self balancing air fixture

• US 10,088,821 B2
• Filed: 08/01/2016
• Issued: 10/02/2018
• Est. Priority Date: 07/12/2013
• Status: Active Grant

• Current Assignee: Best Technology Inc
• Original Assignee: Best Technology Inc
• Inventors: Karamanos, John C., Willke, Herbert
• Primary Examiner(s): Cao, Chun
• Application Number:
  US15/225,482
• Publication Number:
  US 20160341439A1
• Time in Patent Office: 792 Days
• Field of Search: 700276
• CPC Class Codes: F24F 11/63 Electronic processing
• CPC Class Codes: F24F 2110/30 Velocity
• CPC Class Codes: G05B 19/042 using digital processors G05B19/05 takes precedence
• CPC Class Codes: G05B 2219/2614 HVAC, heating, ventillation, climate control
• CPC Class Codes: G05B 2219/36249 Generate automatically a balance program for workpiece, dynamic balance
• CPC Class Codes: G05B 2219/40573 Isee integrated sensor, end effector, camera, proximity, gas, temperature, force
• CPC Class Codes: G05D 7/0635 by action on throttling means G05D7/0688, G05D7/0694 take precedence

Abstract

An air distribution apparatus that serves as a single sensing device for both lighting, LiFi, and HVAC functions that are operable on a single platform by building automation systems. The building automation system may be controllable by a single software system or network accessible locally on site or remotely off site. The air distribution apparatus can operate in a single zone or coupled with multiple like apparatuses for multi-zone operation. It is a high turndown, self-balancing system which allows for continuous commissioning with built-in fault diagnostic systems and that may be used as a supply, return, or exhaust system, or a combination thereof.

Claims

1. An air flow and illumination apparatus comprising:

A. a top troffer plate extending along a principal axis;

B. a front troffer plate extending along the principal axis,

C. a rear troffer plate extending along the principal axis;

D. a first side troffer plate extending between the front troffer plate and the rear troffer plate; and

E. a second side troffer plate opposite the first side troffer plate and extending between the front troffer plate and the rear troffer plate; and

wherein the top troffer plate, the front troffer plate, the rear troffer plate, the first side troffer plate, and the second side troffer plate, form housing that extends along the principal axis and defines a plenum space therein, and wherein the housing has an open face opposite the top troffer plate; and

wherein a fluid exit port is disposed in and passes through the housing, and

further comprising;

F. a light source disposed within the housing and extending along the principal axis, wherein the light source is adapted to generate light and direct the generated light through the open face and away from the housing; and

G. a return fluid flow guide defining a return fluid flow path from the open face, and past the light source and to and through the return port to points external to the housing.

2. The air flow and illumination apparatus as claimed in claim 1, wherein the light source comprises an array of one or more LEDs.

3. The air distribution and illumination apparatus as claimed in claim 1, further comprising:

a fluid supply box having a fluid inlet and a fluid outlet, and establishing a fluid flow path therebetween;

at least one inner troffer plate disposed within the housing and extending along the principal axis;

at least one side troffer plate adjacent the inner troffer plate and extending along the principal axis, wherein the side troffer plate is articulatable relative to the inner troffer plate about an axis parallel to the principal axis whereby a variable opening is formed therebetween, and wherein the variable opening is in fluid communication with the plenum and the fluid flow path of the fluid supply box; and

an actuator operatively connected to the side troffer plate for articulating the side troffer plate relative to the inner troffer plate.

4. The air flow and illumination apparatus as claimed in claim 3, wherein the light source comprises an array of one or more LEDs.

5. The air flow and illumination apparatus as claimed in claim 3, further comprising a controller in operative communication with the actuator to adjust the variable opening defined by the relative angular position of the side troffer plate.

6. The air flow and illumination apparatus as claimed in claim 5, wherein the controller is in operative communication an upstream variable air source to adjust:

airflow along an upstream flow path, wherein the upstream flow path is contiguous with the fluid flow path of the fluid supply box, and

wherein the controller is adapted to control fluid flow along the fluid flow path of the fluid supply box to be at a fixed flow velocity and to adjustably control the fluid volumetric flow rate whereby a predetermined set point is attained.

7. The air flow and illumination apparatus as claimed in claim 6, wherein the light source comprises an array of one or more LEDs.

8. The air flow and illumination apparatus as claimed in claim 5, further comprising a temperature sensor disposed within the housing, wherein the temperature sensor provides feedback to the controller.

9. The air flow and illumination apparatus as claimed in claim 5 further comprising a communications light source disposed in or on the housing.

10. The air flow and illumination apparatus as claimed in claim 9, wherein the communications light source is disposed within the housing, and

further comprising a openings in the housing that allow light from the communications light source to be emitted therethrough.

11. The air flow and illumination apparatus as claimed in claim 10, further comprising an optical communications apparatus operatively coupled to the communications light source and affixed to the top troffer plate and external to the housing, wherein the optical communications apparatus is adapted to effect communications between the air flow and illumination apparatus and an external optical communications apparatus.

12. The air flow and illumination apparatus as claimed in claim 5, further comprising a pressure sensor adapted to generate a plenum pressure signal representative of pressure in the plenum and is adapted to apply the plenum pressure signal as feedback to the controller.

13. The air flow and illumination apparatus as claimed in claim 5, further comprising an occupancy sensor adapted to generate an occupancy signal representative of occupancy for a zone external to the housing and contiguous with the open face of the housing, and to apply the occupancy signal as feedback to the controller.

14. The air flow and illumination apparatus as claimed in claim 13, wherein the occupancy sensor comprises a CO₂ sensor.

15. The air flow and illumination apparatus claimed in claim 13, wherein the occupancy sensor comprises one or more of a visual and an infrared sensor/camera.

16. The air flow and illumination apparatus as claimed in claim 7, further comprising a heat sink assembly coupled to the LEDs, thereby establishing a relatively high thermal conductivity path between the heat sink assembly and the LEDs relative to thermal conductivity of ambient air, and

wherein the return fluid flow path extends from the open face, and past the light source and adjacent to and in contact with the heat sink assembly, and to and through the return port to points external to the housing.

17. The air flow and illumination apparatus as claimed in claim 5, further comprising an imaging system adapted to generate an image signal representative of a zone external to the housing and contiguous with the open face of the housing, and to apply the image signal to the controller.

18. The air flow and illumination apparatus as claimed in claim 17, wherein the imaging system is adapted to perform facial recognition on persons within a zone external to the housing and contiguous with the open face of the housing.

19. The air flow and illumination apparatus as claimed in claim 5, further comprising:

an orifice plate having a variable opening transverse to an upstream flow path therethrough, and characterized by a variable opening A₀, wherein the upstream flow path is contiguous with the fluid flow path of the fluid supply box, and

wherein the controller is adapted to control fluid flow along the fluid flow path of the supply box in accordance with;

Flow=C·

A₀√

{square root over (2Δ

p/ρ

)}

where C≈

0.61/(1−

0.39 (% open)²), Δ

p is representative of a pressure drop across the orifice plate along the upstream flow path, ρ

is representative of the density of air along the fluid flow path of the fluid supply box, and A₀ is representative of the area of the variable opening transverse to the direction of flow therethrough.

20. The air flow and illumination apparatus as claim in claim 10, further comprising a gasket disposed between the side troffer plate and the inner troffer plate, wherein the gasket provides an airtight seal when the side troffer plate is in a closed position.

21. An air flow and illumination apparatus comprising:

A. a housing including a base portion and sidewalls extending from the base portion at least in part in the direction of a first principal axis, and defining an open-faced interior region with an open face extending transverse to and about the first principal axis and opposite to and spaced apart from the base portion, wherein the housing includes at least one output port passing therethrough, and establishing an outbound air flow path from points in the interior region, and through the at least one output port and to points exterior to the housing,

B. at least one return plenum disposed in the interior region and extending at least in part in the direction of a second principal axis transverse to the first principal axis, wherein the at least one return plenum is pneumatically coupled to the outbound air flow path and to the open face of the housing,

C. a light source assembly disposed within the interior region and affixed to the housing, including a substrate element affixed to the housing, and an optical reflector element, and further including an array of one or more light sources affixed to the substrate element opposite the optical reflector and extending at least in part in the direction of the second principal axis, and wherein the light sources face the optical reflector element whereby light emitted by the light sources is reflected by the optical reflector element and directed to exit the interior region through the open face in a direction away from the base portion,

D. an electrical coupling assembly affixed to the housing and adapted to couple electrical energy to the light sources in a form adapted to cause the light sources to emit light,

E. an outlet air guide assembly disposed in the housing adapted to receive air from points exterior to the housing through the open face, and into the return plenum and past and adjacent to the heat exchanger assembly, and through the at least one output port to points exterior to the housing, and

whereby an outbound return flow path is established from the open face of the interior region, through the return plenum past and adjacent to the L-light sources and the substrate element, and through the at least one output port in a direction away from the housing.

22. The air flow and illumination apparatus according to claim 21, further comprising:

F. in the housing, at least one input port passing therethrough, and establishing an inbound air flow path from points external to the housing and through the at least one input port to points in the interior region,

G. at least one supply plenum disposed in the interior region and extending at least in part in the direction of a second principal axis transverse to the first principal axis,

wherein the at least one supply plenum is pneumatically coupled to the inbound air flow path and to the open face of the base portion,

H. an inlet air guide assembly disposed in the housing and adapted to receive air along the inbound air flow path from at least one input port, and pass the received air though the supply plenum and through the open face of the housing in a direction away from the base portion to points exterior to the housing,

I. a damper assembly disposed along the inbound air flow path between the supply plenum and the open face of the base portion, including a damper and an associated actuator coupled to the damper, wherein the damper is operably coupled to the actuator whereby, in response to the actuator, the damper is selectively movable between a first position fully blocking air flow along the inbound air flow path, and a second position displaced therefrom and allowing air flow along the inbound air flow path from points exterior to the housing and through the at least one supply plenum and inlet air guide assembly and the open face of the base portion,

whereby an inbound supply flow path is established from and through the at least one input port, the at least one supply plenum, the damper, and by way of the inlet air guide assembly, through the open face of the interior region in a direction away from the base portion.

23. The air flow and illumination apparatus according to claim 21, further comprising:

a heat exchange assembly disposed in the interior region, and including at least one heat exchange element, wherein the at least one heat exchange element is thermally coupled to the substrate element and the light sources affixed thereto, thereby establishing a relatively high thermal conductivity path from the light sources to the heat exchange assembly relative to thermal conductivity of ambient air,

whereby the outbound return flow path is established from the open face of the interior region, and then adjacent to and in contact with the heat exchange elements and then through the at least one output port in a direction away from the housing.

24. The air flow and illumination apparatus according to claim 22, further comprising:

a heat exchange assembly disposed in the interior region, and including at least one heat exchange element, wherein the at least one heat exchange element is thermally coupled to the substrate element and the light sources affixed thereto, thereby establishing a relatively high thermal conductivity path from the light sources to the heat exchange assembly relative to thermal conductivity of ambient air,

whereby the outbound return flow path is established from the open face of the interior region, and then adjacent to and in contact with the heat exchange elements and then through the at least one output port in a direction away from the housing.

25. The air flow and illumination apparatus according to claim 24, further comprising a control assembly, including:

an input port controller operatively coupled to the actuator, and adapted to selectively control the position of the damper with respect to the air flow path through the input port.

26. The air flow and illumination apparatus according to claim 25, wherein the control assembly further comprises:

an upstream input flow rate controller for selectively controlling the flow rate of air to the input port.

27. The air flow and illumination apparatus according to claim 24, further comprising:

at least one room temperature sensor adapted to generate a room temperature signal representative of the temperature of air in a zone external to the housing and contiguous with the open face of the interior region, and wherein the at least one room temperature sensor is adapted to apply the room temperature signal as feedback to at least one of the input port controller and the input flow rate controller.

28. The air flow and illumination apparatus according to claim 27, further comprising:

at least one room CO₂ sensor adapted to generate a room CO₂ signal representative of the carbon dioxide in a zone external to the housing and contiguous with the open face of the interior region, and wherein the at least one room CO₂ sensor is adapted to apply the room CO₂ signal as feedback to at least one of the input port controller and the input flow rate controller.

29. The air flow and illumination apparatus according to claim 27, further comprising:

wherein the input port controller and the input flow rate controller are responsive to the room temperature signal to maintain temperature in air in a zone external to the housing and contiguous with the open face of the interior region, within a predetermined range.

30. The air flow and illumination apparatus according to claim 23, further comprising:

at least one room temperature sensor adapted to monitor temperature along the outbound return flow path.

31. The air flow and illumination apparatus according to claim 25, further comprising:

at least one room temperature sensor adapted to generate a room temperature signal representative of the temperature of air in the housing external to the at least one return plenum, and wherein the at least one room temperature sensor is adapted to apply the room temperature signal as feedback to at least one of the input port controller and the input flow rate controller.

32. The air flow and illumination apparatus according to claim 25, further comprising:

at least one CO₂ sensor for generation a room CO₂ signal representative of the carbon dioxide in air in the housing external to the at least one return plenum, and wherein the at least one CO₂ sensor is adapted to apply the CO₂ signal as feedback to at least one of the input port controller and the input flow rate controller, for selectively applying outside air to the input port.

33. The air flow and illumination apparatus as claimed in claim 25, further comprising a controller in operative communication with the actuator to adjust a variable opening defined by the relative position of the damper between the first position and the second position.

34. The air flow and illumination apparatus as claimed in claim 33, further comprising an orifice plate having a variable opening traverse to an upstream flow path therethrough, and characterized by a variable opening A₀, wherein the upstream flow path is contiguous with the inbound fluid flow path, and

wherein one or more of input port controller and the upstream controller are adapted to control fluid flow along the inbound fluid flow path in accordance with:

Flow=C·

A₀√

{square root over (2Δ

p/ρ

)}

where C≈

0.61/(1−

0.39 (% open)²), Δ

p is representative of a pressure drop across the orifice plate along the upstream flow path, ρ

is representative of the density of air along the inbound fluid flow path, and A₀ is representative of the area of the variable opening transverse to the direction of flow therethrough.

35. An air flow and illumination apparatus according to claim 22, wherein the inlet air guide assembly is adapted to direct air flowing al006Fng the inbound air flow path through the open face of the base portion in a direction away from the base portion to points exterior to the housing to be in an output angular range disposed about an output axis transverse to the first principal axis.

36. The air flow and illumination apparatus according to claim 35, wherein the output angular range and output axis are determined by the position of the damper between the first position and the second position thereof.

37. The air flow and illumination apparatus according to claim 22, wherein the housing is adapted for ceiling-mount in a zone with the first principal axis being parallel to a local vertical.

38. The air flow and illumination apparatus according to claim 37, wherein the inlet air guide assembly is adapted to direct air flowing along the inbound air flow path through the open face of the base portion in a direction away from the base portion to points exterior to the housing to be in a direction transverse to the first principal axis.

39. The air flow and illumination apparatus according to claim 38, wherein the output angular range and output axis are determined by the position of the damper between the first position and the second position thereof.

40. The air flow and illumination apparatus as claimed in claim 22, further comprising a fan assembly characterized by a controlled variable output rate air flow to the upstream flow path, wherein the upstream flow path is contiguous with the inbound fluid flow path, and

wherein one or more of input port controller and the upstream controller are adapted to control fluid flow along the inbound fluid flow path in accordance with:

Flow=C·

A₀√

{square root over (2Δ

p/ρ

)}

where C≈

0.61/(1−

0.39 (% open)²), Δ

p is representative of a pressure drop across the orifice plate along the upstream flow path, ρ

is representative of the density of air along the inbound fluid flow path, and A₀ is representative of the area of the variable opening transverse to the direction of flow therethrough.

41. The air flow and illumination apparatus as claimed in claim 33, further comprising an orifice plate having a variable opening traverse to an upstream flow path therethrough, and characterized by a variable opening A₀, wherein the upstream flow path is contiguous with the inbound fluid flow path, and

wherein the controller is adapted to control fluid flow along the inbound fluid flow path to be at a fixed flow velocity and to adjustably control the fluid volumetric flow rate whereby a predetermined set point is attained.

42. An air flow and illumination apparatus as claimed in claim 41, wherein the predetermined set point is a function of time.

43. The air flow and illumination apparatus as claimed in claim 21, wherein the light sources comprise an array of one or more LEDs.

44. Air flow apparatus comprising:

A. a housing including a base portion and sidewalls extending from the base portion at least in part in the direction of a first principal axis, and defining an open-faced interior region with an open face extending transverse to and about the first principal axis and opposite to and spaced apart from the base portion,

B. in the housing, at least one input port passing therethrough, and establishing an inbound air flow path from points external to the housing and through the at least one input port to points in the interior region,

C. at least one supply plenum disposed in the interior region and extending at least in part in the direction of a second principal axis transverse to the first principal axis,

wherein the at least one supply plenum is pneumatically coupled to the inbound air flow path and to the open face of the base portion,

D. an inlet air guide assembly disposed in the housing and adapted to receive air along the inbound air flow path from at least one input port, and pass the received air though the supply plenum and through the open face of the base portion in a direction away from the base portion to points exterior to the housing,

E. a damper assembly disposed along the inbound air flow path between the supply plenum and the open face of the base portion, including a damper and an associated actuator coupled to the damper, wherein the damper is operably coupled to the actuator whereby, in response to the actuator, the damper is selectively movable between a first position fully blocking air flow along the inbound air flow path, and a second position displaced therefrom and allowing air flow along the inbound air flow path from points exterior to the housing and through the at least one supply plenum and inlet air guide assembly and the open face of the base portion,

whereby an inbound supply flow path is established from and through the at least one input port, the at least one supply plenum, the damper, and by way of the inlet air guide assembly, through the open face of the interior region in a direction away from the base portion, and

further comprising a controller in operative communication an upstream variable air source to adjust;

airflow along an upstream flow path, wherein the upstream flow path is contiguous with the inbound supply flow path, and

wherein the controller is adapted to control fluid flow along the inbound supply flow path to be at a fixed flow velocity and to adjustably control the fluid volumetric flow rate whereby a predetermined set point is attained.

45. The air flow apparatus as claimed in claim 44, wherein the predetermined set point is a function of time.

46. The air flow apparatus as claimed in claim 44,

wherein the base portion includes at least one output port passing through the base portion, and establishing an outbound air flow path from points in the interior region, and through the at least one output port and to points exterior to the housing, and

further comprising:

A. at least one return plenum disposed in the interior region and extending at least in part in the direction of a second principal axis transverse to the first principal axis, wherein the at least one return plenum is pneumatically coupled to the outbound air flow path and to the open face of the base portion,

B. a light source assembly disposed within the interior region and affixed to the housing, including a substrate element and an optical reflector element, and further including an array of one or more light sources affixed to the substrate element opposite the optical reflector and extending at least in part in the direction of the second principal axis, and wherein the light sources face the optical reflector element whereby light emitted by the light sources is reflected by the optical reflector element and directed to exit the interior region through the open face in a direction away from the base portion,

C. an electrical coupling assembly affixed to the housing and adapted to couple electrical energy to the light sources in a form adapted to cause the light sources to emit light,

D. an outlet air guide assembly disposed in the housing adapted to receive air from points exterior to the housing, through the open face, and into the return plenum and past and adjacent to the heat exchanger assembly, and through the at least one output port to points exterior to the housing, and

whereby an outbound return flow path is established from the open face of the interior region, through the return plenum past, and through the at least one output port in a direction away from the housing.

47. The air flow apparatus as claimed in claim 46, further comprising:

a heat exchanger assembly coupled to the light sources, thereby establishing a relatively high thermal conductivity path between the heat exchanger assembly and the light sources relative to thermal conductivity of ambient air, and

wherein the outbound return flow path extends from the open face, and past the light source assembly and adjacent to and in contact with the heat exchanger assembly, and to and through the output port to points external to the housing.

48. The air flow apparatus as claimed in claim 46, wherein the light sources comprise an array of one or more LEDs.