Flared stents and apparatus and methods for delivering them

• US 10,092,429 B2
• Filed: 08/22/2006
• Issued: 10/09/2018
• Est. Priority Date: 08/22/2005
• Status: Active Grant

• Current Assignee: Incept LLC
• Original Assignee: Incept LLC
• Inventors: Krolik, Jeffrey A., Kim, Eliot, Dreher, James Howard
• Primary Examiner(s): Eastwood, David C
• Application Number:
  US11/466,439
• Publication Number:
  US 20070073388A1
• Time in Patent Office: 4,431 Days
• Field of Search: 623 111, 623 112, 623 115, 623 131, 623 135, 606200, 60410102
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2/958 Inflatable balloons for placing stents or stent-grafts
• CPC Class Codes: A61F 2002/30322 differing in surface structures
• CPC Class Codes: A61F 2002/821 Ostial stents
• CPC Class Codes: A61F 2002/91525 within the whole structure different bands showing different meander characteristics, e.g. frequency or amplitude
• CPC Class Codes: A61F 2002/91533 characterised by the phase between adjacent bands
• CPC Class Codes: A61F 2002/91558 connected peak to peak
• CPC Class Codes: A61F 2230/005 Rosette-shaped, e.g. star-shaped
• CPC Class Codes: A61F 2230/0054 V-shaped
• CPC Class Codes: A61F 2230/0067 conical
• CPC Class Codes: A61F 2250/0018 differing in elasticity, stiffness or compressibility
• CPC Class Codes: A61F 2250/0026 differing in surface structures
• CPC Class Codes: A61F 2250/0039 differing in diameter
• CPC Class Codes: A61M 25/1002 characterised by balloon shape A61M25/1006, A61M25/1009 take precedence

Abstract

Flared stents are disclosed, and apparatus and methods for delivering such stents into a bifurcation between a main vessel and a branch vessel. The stent includes a first tubular portion a second flaring portion that may be flared radially outwardly to contact the ostium. The stent may include variable mechanical properties along its length. The stent may be delivered using a catheter including proximal and distal ends, the stent overlying first and second balloons on the distal end. During use, the catheter is advanced through an ostium into the branch to place the stent within the branch. The first balloon is expanded to flare the stent to contact a wall of the ostium, thereby causing the stent to migrate partially into the ostium. The second balloon is expanded to fully expand the stent within the ostium and branch.

Claims

1. An apparatus for locating an ostium of a body lumen, comprising:

an elongate member comprising a proximal end, a distal end sized for introduction into a body lumen, and a longitudinal axis extending therebetween;

a first expandable member on the distal end of the elongate member, the first expandable member being expandable from a contracted condition to an enlarged condition, the first expandable member formed from material shaped to expand such that a proximal portion of the first expandable member has a predetermined substantially spherical shape when expanded to the enlarged condition and a distal portion extends distally from the proximal portion and has a substantially cylindrical shape, the proximal portion comprising a distal surface, a proximal surface, and an intermediate region between the proximal and distal surfaces in the enlarged condition;

a prosthesis comprising first and second portions on the distal end of the elongate member in a contracted delivery condition such that the distal surface of the first expandable member extends both beneath the first portion of the prosthesis and adjacent the prosthesis such that, when the first expandable member is expanded to the enlarged condition, the distal surface flares the first portion of the prosthesis and a portion of the distal surface of the first expandable member extends beyond the prosthesis to provide a tapered surface and the second portion of the prosthesis overlying the distal portion of the first expandable member;

a stop on the distal end of the elongate member adjacent the second portion of the prosthesis, the stop comprising a substantially blunt annular proximal edge at a proximal-most end of the stop that extends circumferentially around the distal portion of the first expandable member distal to and abutting a distal end of the second portion of the prosthesis to prevent distal migration of the prosthesis when the first expandable member is expanded; and

a second expandable member on the distal end of the elongate member, the second expandable member being expandable from a contracted condition to an enlarged condition independent of the first expandable member, the second portion of the prosthesis overlying at least a portion of the second expandable member in the delivery condition such that, when the second expandable member is expanded to the enlarged condition, the second expandable member expands at least the second portion of the prosthesis.

2. The apparatus of claim 1, wherein the distal portion of the first expandable member overlies a portion of the second expandable member.

3. The apparatus of claim 1, wherein the second expandable member comprises a proximal portion that extends beneath the distal surface of the first expandable member and a distal portion that extends distally beyond the distal surface of the first expandable member, the second portion of the prosthesis overlying the distal portion of the second expandable member.

4. The apparatus of claim 1, wherein the tubular prosthesis comprises first and second ends defining a longitudinal axis therebetween, and a plurality of cells disposed between the first and second ends, and wherein the first portion of the tubular prosthesis comprises a first set of cells disposed at the first end, the first set of cells comprising a plurality of struts that extend generally axially in a delivery condition, the first set of cells being deformed as the first expandable member is directed to the enlarged condition such that the plurality of struts extend generally circumferentially around the first end of the tubular prosthesis.

5. The apparatus of claim 4, wherein the first portion of the tubular prosthesis comprises a second set of cells adjacent the first set of cells, the second set of cells configured to flare outwardly as the first expandable member is directed to the enlarged condition such that the first end of the tubular prosthesis is larger than the second end of the tubular prosthesis.

6. The apparatus of claim 5, wherein the second set of cells comprise a plurality of struts, the struts of the first and second sets of cells having first and second axial lengths in a delivery condition, respectively, the first axial length being substantially the same as the second axial length.

7. The apparatus of claim 1, wherein the stop comprises a section of tubular material attached to one of the first and second expandable members such that a proximal-most end of the tubular material comprises the blunt annular proximal edge that abuts the distal end of the second portion of the prosthesis to prevent distal migration of the prosthesis when the first expandable member is expanded.

8. The apparatus of claim 1, wherein the proximal portion and the distal portion of the first expandable member are formed from compliant material, and the second expandable member is formed from non-compliant material.

9. An apparatus for locating an ostium of a body lumen, comprising:

an elongate member comprising a proximal end, a distal end sized for introduction into a body lumen, and a longitudinal axis extending therebetween;

first and second expandable members on the distal end of the elongate member, the first and second expandable members being independently expandable from one another between a contracted condition and an enlarged condition; and

a tubular prosthesis comprising a first portion overlying a portion of the first expandable member and a second portion overlying a portion of the second expandable member in a contracted delivery condition for introduction into a body lumen,

wherein the first expandable member is formed from material shaped such that a proximal portion of the first expandable member has a predetermined substantially spherical shape when expanded to the enlarged condition and a distal portion extends distally from the proximal portion over at least a portion of the second expandable member and has a substantially cylindrical shape, the proximal portion comprising a distal surface, a proximal surface, and an intermediate region between the proximal and distal surfaces in the expanded condition, the second portion of the prosthesis overlying the distal portion of the first expandable member and the first portion of the prosthesis covering a portion of the distal surface such that, when the first expandable member is expanded to the enlarged condition, the distal surface flares the first portion of the prosthesis and a portion of the distal surface of the first expandable member extends beyond the prosthesis to provide an exposed tapered surface, and

the apparatus further comprising a stop on the distal end of the elongate member adjacent the second portion of the prosthesis, the stop comprising a section of tubular material including a substantially blunt annular proximal edge at a proximal-most end of the section of tubular material that abuts a distal end of the second portion of the prosthesis to prevent distal migration of the prosthesis when the first expandable member is expanded.

10. The apparatus of claim 9, wherein the second expandable member comprises a proximal portion that extends beneath the distal surface of the first expandable member and a distal portion that extends distally beyond the distal surface of the first expandable member, the second portion of the prosthesis overlying the distal portion of the second expandable member.

11. The apparatus of claim 9, wherein the tubular prosthesis comprises first and second ends defining a longitudinal axis therebetween, and a plurality of cells disposed between the first and second ends, and wherein the first portion of the tubular prosthesis comprises a first set of cells disposed at the first end, the first set of cells comprising a plurality of struts that extend generally axially in the delivery condition, the first set of cells being deformed as the first expandable member is directed to the enlarged condition such that the plurality of struts extend generally circumferentially around the first end of the tubular prosthesis.

12. The apparatus of claim 11, wherein the first portion of the tubular prosthesis comprises a second set of cells adjacent the first set of cells, the second set of cells configured to flare outwardly as the first expandable member is directed to the enlarged condition such that the first end of the tubular prosthesis is larger than the second end of the tubular prosthesis.

13. The apparatus of claim 11, wherein the first expandable member overlies a portion of the second expandable member.

14. The apparatus of claim 11, wherein the second expandable member comprises a proximal portion that extends beneath the distal surface of the first expandable member and a distal portion that extends distally beyond the distal surface of the first expandable member, the second portion of the prosthesis overlying the distal portion of the second expandable member.

15. The apparatus of claim 14, wherein the first expandable member comprises a distal end that extends over the distal portion of the second expandable member.

16. The apparatus of claim 9, further comprising a sleeve extending from the stop to partially cover a distal end of the prosthesis to prevent the distal end from dislodging and passing over the stop.

17. The apparatus of claim 9, wherein the section of tubular material is attached to one of the first and second expandable members such that the proximal-most end of the tubular material comprises the blunt annular proximal edge that abuts the distal end of the second portion of the prosthesis to prevent distal migration of the prosthesis when the first expandable member is expanded and a distal end of the tubular member is attached to a distal end of one of the first and second expandable members.

18. The apparatus of claim 17, wherein the section of tubular material is attached to one of the first and second expandable members such that the proximal end of the tubular material is disposed distally beyond the distal end of the prosthesis.

19. The apparatus of claim 9, wherein the proximal portion and the distal portion of the first expandable member are formed from compliant material, and the second expandable member is formed from non-compliant material.

20. An apparatus for locating an ostium of a body lumen, comprising:

an elongate member comprising a proximal end, a distal end sized for introduction into a body lumen, and a longitudinal axis extending therebetween;

first and second expandable members on the distal end of the elongate member, the first and second expandable members being independently expandable from one another between a contracted condition and an enlarged condition; and

a tubular prosthesis comprising a first flaring portion overlying a portion of the first expandable member and a second non-flaring portion overlying a portion of the second expandable member in a contracted delivery condition for introduction into a body lumen,

wherein the first expandable member is formed from material shaped such that a proximal portion of the first expandable member has a predetermined substantially spherical shape when expanded to the enlarged condition and a distal portion extends distally from the proximal portion and has a substantially cylindrical shape, the proximal portion comprising a distal surface, a proximal surface, and an intermediate region between the proximal and distal surfaces in the enlarged condition, the second non-flaring portion of the prosthesis overlying the distal portion of the first expandable member and the first flaring portion of the prosthesis covering a portion of the distal surface such that, when the first expandable member is expanded to the enlarged condition, the distal surface flares the first flaring portion of the prosthesis and a portion of the distal surface of the first expandable member extends beyond the prosthesis to provide an exposed tapered surface, and

wherein the tubular prosthesis comprises first and second ends defining a longitudinal axis therebetween, and a plurality of cells disposed between the first and second ends, and wherein the first flaring portion of the tubular member comprises a first set of cells disposed at the first end, and the first flaring portion further comprises a second set of cells disposed adjacent the first set of cells, the first and second sets of cells having first and second axial lengths in the delivery condition, respectively, the first axial length being substantially shorter than the second axial length.

21. The apparatus of claim 20, wherein the second portion of the tubular prosthesis comprises a third set of cells adjacent the second set of cells, the third set of cells having a third axial length in the delivery condition that is substantially shorter than the second axial length.

22. The apparatus of claim 20, wherein the second portion of the tubular prosthesis comprises a plurality of cells between the second set of cells and the second end of the tubular member, each of the plurality of cells having an axial length in the delivery condition that is substantially shorter than the second axial length.

23. The apparatus of claim 20, wherein the first set of cells comprises a plurality of struts that extend generally axially in the delivery condition, the first set of cells being deformed as the first expandable member is directed to the enlarged condition such that the plurality of struts extend generally circumferentially around the first end of the tubular prosthesis.

24. The apparatus of claim 20, wherein the proximal portion and the distal portion of the first expandable member are formed from compliant material, and the second expandable member is formed from non-compliant material.

25. The apparatus of claim 20, wherein the second set of cells are coupled directly to the first set of cells such that there are no intervening cells between the first and second sets of cells.

26. An apparatus for locating an ostium of a body lumen, comprising:

an elongate member comprising a proximal end, a distal end sized for introduction into a body lumen;

first and second expandable members on the distal end of the elongate member, the first and second expandable members being independently expandable from one another between a contracted condition and an enlarged condition;

the second expandable member comprising proximal and distal ends attached to the distal end of the elongate member, the second expandable member comprising an intermediate portion expandable from a contracted condition to an enlarged condition having a substantially uniform diameter;

the first expandable member comprising a proximal end attached on the elongate member distal end adjacent the second expandable member proximal end, a proximal portion, a distal portion extending over the intermediate portion of the second expandable member, and a distal end attached to the elongate member adjacent the second expandable member distal end, the first expandable member formed from material to a predetermined shape in which the proximal portion has a substantially spherical shape when expanded from a contracted condition to an enlarged condition that includes a tapered distal surface extending transversely outwardly and proximally from the distal portion and the distal portion has a substantially cylindrical shape, the intermediate portion of the second expandable member expandable to a predetermined size in the enlarged condition that is smaller than the proximal portion in its enlarged condition; and

a tubular prosthesis comprising a first flaring portion overlying a portion of the tapered distal surface of the first expandable member and a second non-flaring portion overlying the distal portion of the second expandable member in a contracted delivery condition for introduction into a body lumen such that, when the first expandable member is expanded to the enlarged condition, the distal surface flares the first flaring portion of the prosthesis, and, when the second expandable member is expanded to the enlarged condition, the second expandable member expands at least the second portion of the prosthesis.

27. The apparatus of claim 26, wherein the proximal portion and distal portion of the first expandable member are formed from compliant material.