Transportation pallet and method for depalletizing load

• US 10,093,450 B2
• Filed: 11/07/2016
• Issued: 10/09/2018
• Est. Priority Date: 11/07/2016
• Status: Active Grant

• Current Assignee: Dell Products LP (Dell Technologies Inc.)
• Original Assignee: Dell Products LP (Dell Technologies Inc.)
• Inventors: Embleton, Steven, Salas, Rene J.
• Primary Examiner(s): TRAN, HANH VAN
• Application Number:
  US15/345,388
• Publication Number:
  US 20180127147A1
• Time in Patent Office: 701 Days
• CPC Class Codes: B65D 19/0085 each contact surface having a stringer-like shape
• CPC Class Codes: B65D 19/0095 and each contact surface having a stringer-like shape
• CPC Class Codes: B65D 19/40 Elements for spacing platforms from supporting surface
• CPC Class Codes: B65D 19/42 Arrangements or applications of rollers or wheels
• CPC Class Codes: B65D 2519/00024 Metal
• CPC Class Codes: B65D 2519/00059 Metal
• CPC Class Codes: B65D 2519/00273 made of more than one piece
• CPC Class Codes: B65D 2519/00293 made of more than one piece
• CPC Class Codes: B65D 2519/00318 made of one piece
• CPC Class Codes: B65D 2519/00323 made of more than one piece
• CPC Class Codes: B65D 2519/00333 contact surface having a stringer-like shape
• CPC Class Codes: B65D 2519/00776 Accessories for manipulating the pallet
• CPC Class Codes: B65D 2519/00781 for moving on a surface, e.g. wheels, pads B65D2519/00825 takes precedence
• CPC Class Codes: B65D 2519/00805 Means for facilitating the removal of the load
• CPC Class Codes: B65D 2519/00815 on the pallet
• CPC Class Codes: B65D 2585/6897 others
• CPC Class Codes: B65D 81/02 specially adapted to protect contents from mechanical damage containers of polygonal cross-section provided with internal protecting elements for contents B65D5/50; devices to locate articles in containers B65D25/10
• CPC Class Codes: F16F 15/022 using dampers and springs in combination
• CPC Class Codes: F16F 15/027 comprising control arrangements F16F15/0237 takes precedence

Abstract

A height-adjustable shock pallet includes a lower deck and an upper deck. A central portion of the upper deck is sized to receive a rack-mounted information handling system (IHS) for shipping. Air bags attached between the lower and upper decks are selectively inflatable to protect the rack-mounted IHS during transport and deflatable to position the upper deck proximate to the lower deck for unloading. A controller can detect a tilt of the upper deck and differentially inflate or deflate respective subsets of the air bags to rebalance the upper deck. The controller maintains the rack-mounted IHS horizontal to prevent tipping during transport. Integral or attachable caster wheels can enable repositioning of the height-adjustable shock pallet with the air bags deflated.

Claims

1. A height-adjustable shock pallet comprising:

a lower deck;

an upper deck having a central portion sized to receive a rack-mounted information handling system (IHS) for shipping and which is selectively positionable;

(i) in a lowered position that is proximate to the lower deck and a supporting surface for loading and unloading, and (ii) in a raised position, spaced apart from the lower deck;

a plurality of air bags attached between the lower and upper decks and which are selectively inflatable to protect the rack-mounted IHS during transport and deflatable to position the upper deck between the raised position and the lowered position;

a sensor positioned to detect tilt of the upper deck; and

a controller in communication with a portable source of compressed air and the sensor, and which;

determines a direction of a detected tilt of the upper desk tilts; and

controls flow of compressed air in the plurality of air bags to rebalance the upper deck to a substantially horizontal position.

2. The height-adjustable shock pallet of claim 1, wherein the upper deck comprises out-rigger portions attached to and outwardly projecting from the central portion, the out-rigger portions having a higher vertical profile than the central portion to receive respective ones of the plurality of air bags enabling the central portion to lower proximate to the lower deck.

3. The height-adjustable shock pallet of claim 1, wherein the plurality of air bags are positioned such that a configuration of the upper deck, spaced apart from the lower deck in the raised position, provides laterally aligned apertures to receive forklift tines.

4. The height-adjustable shock pallet of claim 1, further comprising a plurality of caster wheels mounted to the upper deck, wherein the lower deck comprises at least one aperture below each of the plurality of caster wheels to allow each caster wheel to extend through a respective aperture and contact the floor while the upper deck is in the lowered position.

5. The height-adjustable shock pallet of claim 4, wherein the plurality of caster wheels are rotatably mounted to the upper deck and positionable between a horizontal and vertical position, the horizontal position enabling the upper deck to be lowered to a lower position without the wheels extending to the supporting surface to facilitate loading and unloading of the equipment rack.

6. The height-adjustable shock pallet of claim 5, wherein the lower deck is held up against the upper deck by at least one of:

(i) deflated air bags;

(ii) a locking mechanism; and

(iii) a compliant member attached between the upper and lower decks.

7. The height-adjustable shock pallet of claim 1, wherein the upper deck comprises a ramped portion that contacts the supporting surface when the upper deck is in the lowered position, wherein the ramped portion is a selected one of attached to and attachable to the upper deck.

8. The height-adjustable shock pallet of claim 1, further comprising:

a first pneumatic interconnect to receive compressed air at a first pressure level into a first subset of the plurality of air bags; and

a second pneumatic interconnect to receive compressed air at a second pressure level to a second subset of the plurality of air bags that is exclusive of the first subset;

wherein the first and second pressure levels are selected based on a weight of the rack-mounted IHS on the respective one of the first and second subsets.

9. The height-adjustable shock pallet of claim 1, further comprising:

a first pneumatic interconnect to receive compressed air at a first pressure level into a first subset of the plurality of air bags; and

a second pneumatic interconnect to receive compressed air at a second pressure level to a second subset of the plurality of air bags that is exclusive of the first subset;

wherein the controller;

determines first and second pneumatic pressure ranges assigned to the first and the second subset based at least in part on;

(i) a lower threshold set for a required dampening of vibration during transport; and

(ii) an upper threshold set by a constraining upper design pressure limit of a combination of the portable source, the first and second pneumatic interconnects, and the plurality of air bags; and

in response to determining the direction of the tilt, controls the portable source to rebalance the upper deck to a substantially horizontal position by adjusting a pneumatic pressure differential between the first and second subsets by one or more inflating and deflating while maintaining each of the first and second subsets within the respective first and second pneumatic pressure ranges.

10. The height-adjustable shock pallet of claim 1, wherein the portable source of compressed gas comprises a selected one of an air pump and a pressurized gas cylinder.

11. The height-adjustable shock pallet of claim 1, wherein the controller:

determines whether the portable source is able to provide sufficient compressed air to maintain the upper deck in a substantially horizontal position; and

in response to determining that the portable source is unable to provide sufficient compressed air to maintain the upper deck in a substantially horizontal position, causes the deflation of the plurality of air bags to prevent tipping of the rack-mounted IHS during transport.

12. The height-adjustable shock pallet of claim 11, further comprising an output device, wherein the controller communicates with the output device to indicate a status of the plurality of air bags including a need for one of inflation or deflation of the plurality of air bags.

13. The height-adjustable shock pallet of claim 1, further comprising:

a pneumatic interconnect in fluid communication with the plurality of air bags;

at least one pressure sensor in communication with the plurality of air bags to detect a pressure value in each of the plurality of air bags; and

a memory containing a data structure containing an assigned pressure value associated with a weight of the rack-mounted IHS;

wherein the controller is in communication with the pressure sensor and the memory, and the controller;

determines a weight setting of the rack-mounted IHS; and

determines, based on the detected pressure value, whether at least one of the plurality of air bags is below the assigned pressure value associated with the weight setting; and

in response to determining that the detected pressure value is below the assigned pressure value, directs compressed air from a portable source to the pneumatic interconnect to maintain the plurality of air bags at the assigned pressure value.

14. The height-adjustable shock pallet of claim 13, wherein:

the data structure contains a first assigned pressure value for a first subset of air bags and contains a second assigned pressure value that is not equal to the first assigned pressure value for a second subset of air bags corresponding to an off-center center gravity of the rack-mounted IHS; and

the controller directs the compressed air to maintain each of the first and second subset of air bags at the respective first and second assigned pressure values.

15. The height-adjustable shock pallet of claim 1, further comprising:

an accelerometer to detect motion of the upper deck; and

wherein the controller is in communication with the accelerometer, and the controller;

receives detected motion from the accelerometer;

determines a vibration level based upon the detected motion; and

adjusts the assigned pressure value of one or more of the plurality of air bags based at least in part on the determined vibration level.

16. The height-adjustable shock pallet of claim 1, further comprising a shock absorbing layer attached to one of an undersurface of the upper deck and an upper surface of the lower deck to provide vibration protection to the rack-mounted IHS subsequent to deflation of the plurality of air bags.

17. An information handling system (IHS) comprising:

a device interface in communication with an electrically-actuated source of compressed gas that selectively pressurizes a first pneumatic interconnect to a first subset of air bags and a second pneumatic interconnect to a second subset of air bags that is exclusive of the first subset to raise an upper deck of a shock pallet that has received a rack-mounted IHS away from a lower deck;

a tilt sensor attached to an upper deck of the shock pallet and which detects a tilt of the upper deck; and

a controller in communication with the tilt sensor and the electrically-actuated source via the device interface, wherein the controller;

simultaneously pressurizes a first pneumatic interconnect to the first subset of air bags and a second pneumatic interconnect to the second subset of air bags that is exclusive of the first subset to raise an upper deck of a shock pallet that has received a rack-mounted IHS away from a lower deck; and

differentially adjusts pressure between the first and second subsets of the plurality of air bags via the first and second pneumatic interconnects respectively to mitigate the tilt of the upper deck.

18. The IHS of claim 17, wherein the controller:

determines a first pressure range based upon a portion of the weight of the rack-mounted IHS received by the first subset of the plurality of air bags;

determines a second pressure range based upon a portion of the weight of the rack-mounted IHS received by the second subset of the plurality of air bags;

simultaneously pressurizes the first subset of the plurality of air bags via the first pneumatic interconnect to the first pressure range and pressurizes the second subset of the plurality of air bags via second pneumatic interconnect to the second pressure range.

19. The IHS of claim 17, further comprising an output device, wherein the controller:

determines whether the portable source is able to provide sufficient compressed air to maintain the upper deck in a substantially horizontal position; and

in response to determining that the portable source is unable to provide sufficient compressed air to maintain the upper deck in a substantially horizontal position;

(i) causes the deflation of the plurality of air bags to prevent tipping of the rack-mounted IHS during transport and (ii) communicates with the output device to indicate a status of plurality of air bags including a need for inflation and/or deflation of the plurality of air bags.

20. A method comprising:

simultaneously pressurizing a first pneumatic interconnect to a first subset of four or more air bags and a second pneumatic interconnect to a second subset of the four or more air bags that is exclusive of the first subset to raise an upper deck of a shock pallet that has received a rack-mounted information handling system (IHS) away from a lower deck;

detecting, by a sensor a tilt of the upper deck; and

automatically adjusting, by a controller, differential pressure between the first and second pneumatic interconnects to mitigate the tilt of the upper deck.