Earth-boring tools including passively adjustable, aggressiveness-modifying members and related methods

• US 10,094,174 B2
• Filed: 12/17/2015
• Issued: 10/09/2018
• Est. Priority Date: 04/17/2013
• Status: Active Grant

• Current Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: Jain, Jayesh Rameshlal, Vempati, Chaitanya K., Ricks, Gregory L., Bilen, Juan Miguel
• Primary Examiner(s): Gay, Jennifer Hawkins
• Application Number:
  US14/973,282
• Publication Number:
  US 20170175455A1
• Time in Patent Office: 1,027 Days
• CPC Class Codes: E21B 10/08 Roller bits E21B10/26 takes precedence; roller core bits E21B10/06; characterised by wear resisting parts E21B10/50
• CPC Class Codes: E21B 10/20 characterised by detachable or adjustable parts, e.g. legs or axles
• CPC Class Codes: E21B 10/54 the bit being of the rotary drag type, e.g. fork-type bits
• CPC Class Codes: E21B 10/62 characterised by parts, e.g. cutting elements, which are detachable or adjustable E21B10/64 takes precedence; for roller bits E21B10/20; for augers E21B10/44
• CPC Class Codes: E21B 10/627 with plural detachable cutting elements
• CPC Class Codes: E21B 10/633 independently detachable
• CPC Class Codes: E21B 17/1092 Gauge section of drill bits
• CPC Class Codes: E21B 7/064 specially adapted drill bits therefor

Abstract

Earth-boring tools may include a body and a passively adjustable, aggressiveness-modifying member secured to the body. The passively adjustable, aggressiveness-modifying member may be movable between a first position in which the earth-boring tool exhibits a first aggressiveness and a second position in which the earth-boring tool exhibits a second, different aggressiveness responsive to forces acting on the passively adjustable, aggressiveness-modifying member.

Claims

1. An earth-boring reamer, comprising:

a blade; and

a passively adjustable, aggressiveness-modifying member located on the blade, the passively adjustable, aggressiveness-modifying member being movable between a first position in which the reamer exhibits a first aggressiveness and a second position in which the reamer exhibits a second, different aggressiveness responsive to forces acting on the passively adjustable, aggressiveness-modifying member, the passively adjustable, aggressiveness-modifying member configured to modify a depth of cut of cutting elements secured to the blade of the reamer in response to forces applied to the passively adjustable aggressiveness-modifying member as the cutting elements engage with an earth formation.

2. The reamer of claim 1, wherein the passively adjustable, aggressiveness-modifying member comprises one of a depth-of-cut limiting device, a cutting element, a pad, or an ovoid, and wherein the passively adjustable, aggressiveness modifying member is movable from the first position at a first longitudinal and radial position relative to an outer surface of the blade to the second position at a second, different longitudinal position, radial position, or both longitudinal and radial position relative to the outer surface of the blade.

3. The reamer of claim 1, wherein the first position corresponds to an extended state, the second position corresponds to a retracted state, the passively adjustable, aggressiveness-modifying member is movable toward the first position at a first rate, and the passively adjustable, aggressiveness-modifying member is movable toward the second position at a second, slower rate.

4. The reamer of claim 3, wherein the passively adjustable, aggressiveness-modifying member is biased toward the first position.

5. The reamer of claim 3, wherein the passively adjustable, aggressiveness-modifying member comprises:

a formation-engaging structure;

a piston operatively connected to the formation-engaging structure, the piston positioned to apply a force on the pad;

a biasing member applying a force on the piston toward the first position;

a fluid chamber divided by the piston into a first fluid chamber and a second fluid chamber; and

a first fluid flow path from the first fluid chamber to the second fluid chamber that controls movement of the piston toward the first position at the first rate and a second fluid flow path from the second chamber to the first chamber that controls movement of the piston toward the second position at the second rate.

6. The reamer of claim 5, wherein a first check valve, first flow restrictor, or first check valve and first flow restrictor in the first fluid flow path defines the first rate and a second check valve, second flow restrictor, or second check valve and second flow restrictor in the second fluid flow path defines the second rate.

7. The reamer of claim 5, wherein the piston comprises a double-acting piston and a fluid acting on a first side of the double-acting piston controls at least in part the first rate and a fluid acting on a second, opposite side of the double-acting piston controls at least in part the second rate.

8. The reamer of claim 5, wherein the piston is operatively coupled to the formation-engaging structure by one of:

a direct mechanical connection and via a fluid.

9. The reamer of claim 1, further comprising a rolling cone drill bit or a hybrid bit operatively connected to the reamer, the rolling cone drill bit or the hybrid bit comprising another passively adjustable, aggressiveness-modifying member located on a leg extending from a body of the rolling cone drill bit or the hybrid bit toward a rolling cone secured to an end of the leg, the other passively adjustable, aggressiveness-modifying member enabling the leg to dampen vibration as the rolling cone engages with an underlying earth formation.

10. The reamer of claim 9, wherein the rolling cone drill bit further comprises one or more other legs and further comprising an additional passively adjustable, aggressiveness-modifying member on each other leg extending from the body of the rolling cone drill bit or hybrid bit.

11. The reamer of claim 1, wherein the reamer further comprises one or more other blades and further comprising an additional passively adjustable, aggressiveness-modifying member on each other blade of the reamer.

12. A method of passively adjusting an aggressiveness of a reamer, comprising:

causing a force to be exerted on a passively adjustable, aggressiveness-modifying member secured to a blade; and

moving the passively adjustable, aggressiveness-modifying member from a first position in which the reamer exhibits a first aggressiveness to a second position in which the reamer exhibits a second, different aggressiveness responsive to causing the force to act on the passively adjustable, aggressiveness-modifying member by modifying a depth of cut of cutting elements secured to the blade of the reamer in response to forces applied to the passively adjustable, aggressiveness-modifying member as the cutting elements engage with an earth formation.

13. The method of claim 12, wherein moving the passively adjustable, aggressiveness-modifying member from the first position to the second position comprises increasing the aggressiveness of the reamer by retracting the passively adjustable, aggressiveness-modifying member from an extended position, toward the body, to a retracted position.

14. The method of claim 13, further comprising subsequently decreasing the aggressiveness of the reamer by extending the passively adjustable, aggressiveness-modifying member from the retracted position, away from the blade, to the extended position.

15. The method of claim 14, wherein retracting the passively adjustable, aggressiveness-modifying member from the extended position to the retracted position comprises retracting the passively adjustable, aggressiveness-modifying member from the extended position to the retracted position at a first rate and wherein extending the passively adjustable, aggressiveness-modifying member from the retracted position to the extended position comprises extending the passively adjustable, aggressiveness-modifying member from the retracted position to the extended position at a second, faster rate.

16. The method of claim 14, wherein extending the passively adjustable, aggressiveness-modifying member from the retracted position to the extended position comprises using biasing member biasing the passively adjustable, aggressiveness-modifying member toward the extended position to extend the passively adjustable, aggressiveness-modifying member from the retracted position to the extended position.

17. The method of claim 12, wherein the passively adjustable, aggressiveness-modifying member comprises one of a depth-of-cut limiting device, a cutting element, a pad, or an ovoid and wherein moving the passively adjustable, aggressiveness-modifying member from the first position to the second position comprises moving the passively adjustable, aggressiveness modifying member from a first longitudinal and radial position relative to an outer surface of the blade to a second, different longitudinal position, radial position, or both longitudinal and radial position relative to the outer surface of the blade.