Process and system for drying and heat treating materials

• US 10,094,616 B2
• Filed: 07/11/2011
• Issued: 10/09/2018
• Est. Priority Date: 07/19/2004
• Status: Active Grant

• Current Assignee: 2292055 Ontario Inc. (Earthrenew Inc.)
• Original Assignee: 2292055 Ontario Inc. (Earthrenew Inc.)
• Inventors: Carin, Christianne, Gorbell, Brian N., Fedkenheuer, Alvin W., Jonasson, John S., Starosud, Alexander
• Primary Examiner(s): GRAVINI, STEPHEN MICHAEL
• Application Number:
  US13/179,938
• Publication Number:
  US 20110283758A1
• Time in Patent Office: 2,647 Days
• Field of Search: 34381
• CPC Class Codes: F26B 19/005 Self-contained mobile devices, e.g. for agricultural produce movable devices with radiation means F26B3/28; small self-contained devices for drying objects at rest F26B9/003
• CPC Class Codes: F26B 2200/18 Sludges, e.g. sewage, waste, industrial processes, cooling towers
• CPC Class Codes: F26B 23/001 using waste heat
• CPC Class Codes: Y02P 70/10 Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

This invention discloses systems and methods for conversion of high moisture waste materials to dry or low moisture products for recycle or reuse. The equipment systems comprise a gas turbine generator unit (preferred heat source), a dryer vessel and a processing unit, wherein the connection between the gas turbine and the dryer vessel directs substantially all the gas turbine exhaust into the dryer vessel and substantially precludes the introduction of air into the dryer vessel and wherein the processing unit forms the dried material from the dryer vessel into granules, pellets or other desired form for the final product. Optionally, the systems and methods further provide for processing ventilation air from manufacturing facilities to reduce emissions therefrom.

Claims

1. A method for treatment of waste material feedstock comprising:

operating a gas turbine generator to produce electricity and exhaust gases having a temperature greater than 1,000°

F.;

contacting the exhaust gases having a temperature greater than 1,000°

F. with waste material feedstock having a moisture content of at least about 30% by weight in a dryer vessel for a contact time sufficient to produce without significant oxidation of the waste material feedstock a dried material having a moisture content of less than about 20% by weight.

2. A method according to claim 1 wherein the exhaust gases contacting the waste material feedstock is at an initial temperature between about 1,100°

F. and about 1,600°

F.

3. A method according to claim 1 wherein the waste material feedstock comprises at least about 50% by weight moisture.

4. A method according to claim 3 further comprising the steps of granulating, pelletizing or prilling fertilizer material to produce a product suitable for conventional dry product handling, transport or use.