Battery management system and method for managing isolation and bypass of battery cells

• US 10,097,013 B2
• Filed: 11/25/2010
• Issued: 10/09/2018
• Est. Priority Date: 11/25/2010
• Status: Active Grant

• Current Assignee: Cheevc Ltd.
• Original Assignee: Cheevc Ltd.
• Inventors: Norton, Kenneth Hamilton
• Primary Examiner(s): Rodas, Richard Isla
• Assistant Examiner(s): HERNANDEZ, MANUEL J
• Application Number:
  US13/885,329
• Publication Number:
  US 20130234667A1
• Time in Patent Office: 2,875 Days
• Field of Search: 320122, 320116, 320120, 320121
• CPC Class Codes: H01M 10/441 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H02J 7/0014 Circuits for equalisation of charge between batteries
• CPC Class Codes: H02J 7/0016 using shunting, discharge or bypass circuits
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A battery management system can be provided which can include a plurality of battery management units connected in series and a host controller. Each battery management unit can include a battery cell, an isolation element, and at least one bypass element. The isolation element is connected with the battery cell in series, and the battery cell is isolated by turning off the isolation element. The bypass elements can be in parallel connection with the battery cell and isolation element, and the battery cell is bypassed by turning on the bypass element. A battery management method can include: activating the battery cell of the battery management unit by turning on the isolation element and turning off the bypass elements of the battery management unit; and deactivating the battery cell of the battery management unit by turning off the isolation element and turning on the bypass elements of the battery management unit.

Claims

1. A battery management system, comprising:

a host controller; and

a plurality of battery management units connected with each other in series, and each battery management unit comprising;

a battery cell;

one or more isolation elements connected with the battery cell in series for disconnecting the battery cell; and

one or more bypass elements provided in a parallel connection with the battery cell and the one or more isolation elements for bypassing the battery cell

wherein the host controller is coupled with the isolation elements and the bypass elements of the battery management units,

wherein the host controller is configured to control the isolation elements and the bypass elements of the battery management units to disconnect or reconnect the battery cells of the battery management units to provide each battery cell with a period for quiescent recovery, by way of;

disconnecting a first battery cell of a first battery management unit for a first period of time, while keeping other battery cells of other battery management units activated and connected in series with each other; and

at the end of the first period of time, reconnecting the first battery cell of the first battery management unit, and disconnecting a second battery cell of a second management unit for a second period of time,

wherein the host controller is further configured to activate the battery management units incrementally over a predetermined time period on an initial demand to softly start the battery management system so as to reduce high inrush current spikes which may damage or reduce battery performance, by activating only one cell each time until all of the battery cells are activated, including;

activating only the first battery cell; and

in response to the first battery cell being activated, activating only the second battery cell to be connected to the first battery cell in series.

2. The battery management system according to claim 1, wherein the host controller is operable to manage turning on and off of the one or more isolation elements and the one or more bypass elements with the plurality of battery management units under load.

3. The battery management system according to claim 1, wherein:

the host controller is operable to disconnect the first battery cell of the first battery management unit by turning off a first isolation element of the first battery management unit and turning on at least one first bypass element of the first battery management unit,

the host controller is operable to maintain the other battery cells of the other battery management units activated by keeping the one or more isolation elements of the other battery management units on and keeping bypass elements of the other battery management units off, and

the host controller is operable to reconnect the first battery cell of the first battery management unit at the end of the first period of time by turning on the first isolation element of the first battery management unit and turning off a first one of the one or more bypass elements of the first battery management unit.

4. The battery management system according to claim 1, wherein the host controller further comprises a non-volatile memory element for storing an embedded procedure, and utilized by the host controller to manage the turning on and off of the one or more isolation elements and the one or more bypass elements, and for storing a usage history of the battery cells.

5. The battery management system according to claim 1, wherein the first period of time is equal to the second period of time.

6. The battery management system according to claim 1, wherein the host controller is configured to control the isolation elements and the bypass elements of the battery management units to disconnect or reconnect the battery cells of the battery management units to provide each battery cell with a period for quiescent recovery during supplying power to a load by the battery management system.

7. A battery management method for a battery management system which comprises a plurality of battery management units, wherein each of the battery management units has a battery cell, the battery management units being connected with each other in series, the method comprising:

deactivating a first battery cell of the plurality of battery management units for a first period of time by turning off an isolation element of a first one of the plurality of battery management units and turning on one or more bypass elements of the first battery management unit, while keeping other batter cells of other batter management units connected in series with each other; and

at the end of the first period of time, activating the first battery cell by turning on the isolation element of the first battery management unit and turning off the one or more bypass elements of the first battery management unit and deactivating a second battery cell of the plurality of battery management units for a second period of time, and

the method further comprising;

activating the battery management units incrementally over a predetermined time period on an initial demand to softly start the battery management system so as to reduce high inrush current spikes which may damage or reduce battery performance, by activating only one cell each time until all of the battery cells are activated, including;

activating only the first battery cell; and

in response to the first battery cell being activated, activating only the second battery cell to be connected to the first battery cell in series.

8. The battery management method according to claim 7, further comprising tracking usage history of the battery cells, and storing the usage history in a non-volatile memory element during periods of inactivity.

9. The battery management method according to claim 7, further comprising balancing a usage and a stress placed on each individual units of the battery management units starting from a top battery management unit, a bottom battery management unit or any intermediate battery management unit.

10. A battery management method for a periodic cycling of a redundant battery cell of a battery cells series string to benefit from a quiescent recovery of the redundant battery cell, the method comprising:

turning off an isolation element which is in a same battery management unit with a first battery cell for disconnecting the first battery cell for a first period of time;

turning on at least one bypass element which is in the same battery management unit with the first battery cell for maintaining other battery cells of the battery cells series string activated and connected in series with each other; and

at the end of the first period of time,

turning off the at least one bypass element and turning on the isolation element for reconnecting the first battery cell in the battery cells series string,

turning off an isolation element which is in a same battery management unit with a second battery cell for disconnecting the second battery cell for a second period of time, and

turning on at least one bypass element which is in the same battery management unit with the second battery cell for maintaining an overall connection of the battery cells series string, and

the method further comprising;

activating the battery cells incrementally over a predetermined time period on an initial demand to softly start the battery cells series string so as to reduce high inrush current spikes which may damage or reduce battery performance, by activating only one cell each time until all of the battery cells are activated, including;

activating only the first battery cell; and

in response to the first battery cell being activated, activating only the second battery cell to be connected to the first battery cell in series.

11. The battery management method according to claim 10, further comprising tracking a usage history of the battery cells and storing the usage history in a non-volatile memory element during periods of inactivity.

12. The battery management method according to claim 10, further comprising balancing a usage and a stress placed on each individual cell of the battery cells starting from a top battery cell, a bottom battery cell or any intermediate battery cell.

13. A battery management method for a voltage regulation which comprises a plurality of battery management units connected in a series string, the method comprising:

deactivating a first battery cell of the plurality of battery management units for a first period of time, by turning off an isolation element of a first one of the plurality of battery management units and turning on at least one bypass element of the first battery management unit, while keeping other battery cells of other battery management units activated and connected in series with each other;

at the end of the first period of time, activating the first battery cell by turning on the isolation element of the first battery management unit and turning off the at least one bypass elements of the first battery management unit, and deactivating a second battery cell of the plurality of battery management units for a second period of time; and

activating or deactivating the battery management units incrementally in response to an output from a photovoltaic panel, and

the method further comprising;

activating the battery management units incrementally over a predetermined time period on an initial demand to softly start the series string so as to reduce high inrush current spikes which may damage or reduce battery performance, by activating only one cell each time until all of the battery cells are activated, including;

activating only the first battery cell; and

in response to the first battery cell being activated, activating only the second battery cell to be connected to the first battery cell in series.

14. The battery management method according to claim 13, further comprising judging a redundant battery cell according to usage history of the battery cells stored in a non-volatile memory element.

15. A battery management method for a voltage regulation which comprises a plurality of battery management units connected in a battery cell series string, the method comprising:

turning off an isolation element which is in a same unit of the battery management units with a first battery cell for disconnecting the first battery cell for a first period of time;

turning on at least one bypass element which is in the same unit with the first battery cell for maintaining other batter cells of the battery cells series string activated and connected in series with each other; and

at the end of the first period of time,

turning off the at least one bypass element and turning on the isolation element for reconnecting the first battery cell in the battery cells series string; and

turning off an isolation element which is in a same battery management unit with a second battery cell for disconnecting the second battery cell for a second period of time, and

turning on at least one bypass element which is in the same battery management unit with the second battery cell for maintaining an overall connection of the battery cells series string; and

activating or deactivating the battery management units incrementally during charging in response to an output from a photovoltaic panel, and

the method further comprising;

activating the battery management units incrementally over a predetermined time period on an initial demand to softly start the battery cell series string so as to reduce high inrush current spikes which may damage or reduce battery performance, by activating only one cell each time until all of the battery cells are activated, including;

activating only the first battery cell; and

in response to the first battery cell being activated, activating only the second battery cell to be connected to the first battery cell in series.