Electric machine for vehicle

• US 10,097,066 B2
• Filed: 03/17/2016
• Issued: 10/09/2018
• Est. Priority Date: 03/17/2016
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Hanumalagutti, Prasad Dev, Degner, Michael W., Leonardi, Franco, Jih, Edward Chan-Jiun
• Primary Examiner(s): LE, DANG D
• Application Number:
  US15/072,716
• Publication Number:
  US 20170271956A1
• Time in Patent Office: 936 Days
• CPC Class Codes: H02K 1/20 with channels or ducts for flow of cooling medium
• CPC Class Codes: H02K 3/12 arranged in slots
• CPC Class Codes: H02K 3/24 with channels or ducts for cooling medium between the conductors
• CPC Class Codes: H02K 5/15 Mounting arrangements for bearing-shields or end plates
• CPC Class Codes: H02K 5/203 specially adapted for liquids, e.g. cooling jackets
• CPC Class Codes: H02K 9/197 in which the rotor or stator space is fluid-tight, e.g. to provide for different cooling media for rotor and stator

Abstract

An electric machine for a vehicle includes a stator having slots and a yolk region defining a plurality of channels extending between the opposing end faces of the stator. Windings extend through the slots and have end windings adjacent to the end faces. A rotor is disposed within the stator. The electric machine also includes first and second annular covers each defining a cavity having a plurality of walls partitioning the cavity into a plurality of cooling chambers that are circumferentially isolated from each other. Each of the covers is attached to one of the end faces such that a corresponding one of the end windings is disposed within one of the cavities, and such that each of the channels is in direct fluid communication with a corresponding one of the cooling chambers of the first cover and with a corresponding one of the cooling chambers of the second cover.

Claims

1. An electric machine for a vehicle comprising:

a stator including slots and a yolk region defining a plurality of channels extending between opposing end faces;

windings extending through the slots and including end windings adjacent the end faces;

a rotor disposed within the stator; and

first and second annular covers each defining a cavity having a plurality of walls partitioning the cavity into a plurality of cooling chambers that are circumferentially isolated from each other, wherein each of the covers is attached to one of the end faces such that a corresponding one of the end windings is disposed within one of the cavities, and such that each of the channels is in direct fluid communication with a corresponding one of the cooling chambers of the first cover and with a corresponding one of the cooling chambers of the second cover.

2. The electric machine of claim 1 wherein each of the walls defines a cutout, and at least a portion of a corresponding one of the end windings is disposed within the cutout.

3. The electric machine of claim 1 wherein the first cover has more cooling chambers than the second cover.

4. The electric machine of claim 1 wherein the first cover includes an inner surface defining a groove that receives an edge portion of one of the walls.

5. The electric machine of claim 1 wherein the first cover defines an inlet port opening into one of the cooling chambers, and an outlet port opening into another of the cooling chambers.

6. The electric machine of claim 5 wherein the inlet port is configured to connect with a passageway of a transmission housing.

7. An electric machine comprising:

a stator including cooling channels extending between opposing ends, and end windings adjacent to the ends; and

a cover defining a cavity and including walls partitioning the cavity into compartmentalized, circumferentially isolated cooling chambers, wherein each of the walls defines a cutout that receives a portion of a corresponding one of the end windings therein, and wherein each of the channels is in direct fluid communication with one of the chambers.

8. The electric machine of claim 7 further comprising a rotor disposed within the stator.

9. The electric machine of claim 7 wherein the stator further includes a yolk region, and wherein the cooling channels are defined by the yolk region.

10. The electric machine of claim 7 wherein the end windings are formed by windings extending through slots defined by the stator, and wherein each of the cooling channels is defined between a periphery of a corresponding one of the slots and the winding in the one of the slots.

11. The electric machine of claim 7 further comprising a second cover attached to the other of the ends and defining a second cavity having second walls partitioning the second cavity into second compartmentalized cooling chambers, wherein each of the second walls defines a cutout that receives a portion of the other of the end windings.

12. The electric machine of claim 11 wherein each of the cooling channels includes an inlet port opening into one of the covers, and an outlet port opening into the other of the covers.

13. The electric machine of claim 11 wherein each of the cooling channels is in direct fluid communication with one of the cooling chambers of the second cover.

14. The electric machine of claim 7 wherein the cover defines an inlet port and an outlet port each configured to connect with oil passageways of a transmission, and wherein the inlet port opens into one of the cooling chambers and the outlet port opens into another of the cooling chambers.

15. An electric machine comprising:

a stator including ends and a slot extending therebetween;

windings extending through the slot such that a cooling channel is defined between the windings and a periphery of the slot, and including end windings adjacent to the ends; and

a cover defining a cavity receiving one of the end windings and having walls defining circumferentially isolated cooling chambers, wherein the channel is in direct fluid communication with one of the chambers.

16. The electric machine of claim 15 wherein each of the walls defines a cutout, and at least a portion of the one of the end windings is disposed within the cutout.

17. The electric machine of claim 15 wherein each of the walls further includes a first piece attached to an outer wall of the cover and a second piece attached to an inner wall.

18. The electric machine of claim 17 wherein the first and second pieces define guild members that cooperate to secure the first piece to the second piece.

19. The electric machine of claim 15 further comprising a second cover attached to the other of the ends and defining a cavity having walls partitioning the cavity into compartmentalized cooling chambers, wherein each of the walls define a cutout that receives a portion of an other of the end windings.

20. The electric machine of claim 15 further comprising a rotor disposed within the stator.