Load control device for a light-emitting diode light source having different operating modes

• US 10,098,196 B2
• Filed: 09/13/2017
• Issued: 10/09/2018
• Est. Priority Date: 09/16/2016
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Kober, Steven J.
• Primary Examiner(s): PHAM, THAI N
• Application Number:
  US15/703,300
• Publication Number:
  US 20180084616A1
• Time in Patent Office: 391 Days
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/14 using electrical feedback from LEDs or from LED modules
• CPC Class Codes: H05B 45/327 Burst dimming
• CPC Class Codes: H05B 45/37 Converter circuits
• CPC Class Codes: H05B 45/382 with galvanic isolation between input and output
• CPC Class Codes: H05B 45/39 Circuits containing inverter bridges
• CPC Class Codes: H05B 45/395 Linear regulators

Abstract

A load control device for regulating an average magnitude of a load current conducted through an electrical load may operate in different modes. The load control device may comprise a control circuit configured to activate an inverter circuit during an active state period and deactivate the inverter circuit during an inactive state period. In one mode, the control circuit may adjust the average magnitude of the load current by adjusting the inactive state period while keeping the active state period constant. In another mode, the control circuit may adjust the average magnitude of the load current by adjusting the active state period while keeping the inactive state period constant. In yet another mode, the control circuit may keep a duty cycle of the inverter circuit constant and regulate the average magnitude of the load current by adjusting a target load current conducted through the electrical load.

Claims

1. A load control device for controlling an amount of power delivered to an electrical load, the load control device comprising:

a load regulation circuit configured to control a magnitude of a load current conducted through the electrical load to control the amount of power delivered to the electrical load, the load regulation circuit comprising an inverter circuit characterized by a burst duty cycle; and

a control circuit coupled to the load regulation circuit and configured to control an average magnitude of the load current, the control circuit configured to control the inverter circuit to operate in active state periods during which the inverter circuit is active and inactive state periods during which the inverter circuit is inactive, the control circuit further configured to operate in at least a low-end mode, an intermediate mode, and a normal mode, wherein;

during the low-end mode, the control circuit is configured to keep a length of the active state periods constant and adjust a length of the inactive state periods in order to adjust the burst duty cycle and the average magnitude of the load current,

during the intermediate mode, the control circuit is configured to keep the length of the inactive state periods constant and adjust the length of the active state periods in order to adjust the burst duty cycle and the average magnitude of the load current, and

during the normal mode, the control circuit is configured to regulate the average magnitude of the load current by holding the burst duty cycle constant and adjusting a target load current conducted through the electrical load.

2. The load control device of claim 1, wherein, during the low-end mode, the control circuit is configured to keep the inactive state periods equal to or above a predetermined minimum value.

3. The load control device of claim 1, wherein, during the low-end mode, the control circuit is configured to adjust the inactive state periods in steps in order to control the burst duty cycle and the average magnitude of the load current, the steps having a step size.

4. The load control device of claim 3, wherein the control circuit comprises a timer characterized by a timer tick and wherein the step size is determined in proportion to a length of the timer tick.

5. The load control device of claim 1, wherein, during the intermediate mode, the control circuit is configured to adjust the active state periods in steps in order to control the burst duty cycle and the average magnitude of the load current, the steps having a step size.

6. The load control device of claim 5, wherein the inverter circuit is characterized by an operating period and the step size is equal to approximately a length of the operating period.

7. The load control device of claim 1, wherein the control circuit is configured to operate in the low-end mode if the average magnitude of the load current is between a first value and a second value.

8. The load control device of claim 7, wherein the control circuit is configured to operate in the intermediate mode if the average magnitude of the load current is between the second value and a third value.

9. The load control device of claim 7, wherein the control circuit is configured to operate in the normal mode if the average magnitude of the load current is greater than the third value.

10. The load control device of claim 1, wherein the load regulation circuit comprises an LED drive circuit for an LED light source.

11. The load control device of claim 1, wherein, during the normal mode, the control circuit is configured to keep the burst duty cycle at approximately 100%.

12. The load control device of claim 1, further comprising:

a current sense circuit configured to provide a load current feedback signal that indicates the magnitude of the load current to the control circuit, the control circuit configured to regulate, during the normal mode, the average magnitude of the load current to a target load current in response to the load current feedback signal.

13. An LED driver for controlling an intensity of an LED light source, the LED driver comprising:

an LED drive circuit configured to control a magnitude of a load current conducted through the LED light source to control an amount of power delivered to the LED light source, the LED drive circuit comprising an inverter circuit characterized by a burst duty cycle; and

a control circuit coupled to the LED drive circuit and configured to control an average magnitude of the load current, the control circuit configured to control the inverter circuit to operate in active state periods during which the inverter circuit is active and inactive state periods during which the inverter circuit is inactive, the control circuit further configured to operate in at least a low-end mode, an intermediate mode, and a normal mode, wherein;

during the low-end mode, the control circuit is configured to keep a length of the active state periods constant and adjust a length of the inactive state periods in order to adjust the burst duty cycle and the average magnitude of the load current,

during the intermediate mode, the control circuit is configured to keep the length of the inactive state periods constant and adjust the length of the active state periods in order to adjust the burst duty cycle and the average magnitude of the load current, and

during the normal mode, the control circuit is configured to regulate the average magnitude of the load current by holding the burst duty cycle constant and adjusting a target load current conducted through the LED light source.

14. The LED driver of claim 13, wherein the control circuit is configured to operate in the low-end mode if the average magnitude of the load current is between a first value and a second value.

15. The LED driver of claim 14, wherein the control circuit is configured to operate in the intermediate mode if the average magnitude of the load current is between the second value and a third value.

16. The LED driver of claim 14, wherein the control circuit is configured to operate in the normal mode if the average magnitude of the load current is greater than the third value.

17. An LED driver for controlling an intensity of an LED light source, the LED driver comprising:

an LED drive circuit configured to control a magnitude of a load current conducted through the LED light source in order to achieve a target intensity of the LED light source, the LED drive circuit comprising an inverter circuit characterized by a burst duty cycle; and

a control circuit coupled to the LED drive circuit and configured to control an average magnitude of the load current, the control circuit configured to control the inverter circuit to operate in active state periods during which the inverter circuit is active and inactive state periods during which the inverter circuit is inactive, the control circuit further configured to operate in a burst mode and a normal mode,

wherein, during the normal mode, the control circuit is configured to regulate the average magnitude of the load current by holding the burst duty cycle constant and adjusting a target load current conducted through the LED light source, and

wherein, during the burst mode, the control circuit is configured to adjust the burst duty cycle and the average magnitude of the load current by keeping a length of the active state periods constant and adjusting a length of the inactive state periods if the target intensity of the LED light source is within a first intensity range, and by keeping the length of the inactive state periods constant and adjusting the length of the active state periods if the target intensity of the LED light source is within a second intensity range.

18. The LED driver of claim 17, wherein the first intensity range comprises intensity levels that are lower than the intensity levels comprised in the second intensity range.

19. The LED driver of claim 18, wherein the intensity levels comprised in the first intensity range are between 1% and 4% of a maximum rated intensity of the LED light source.

20. The LED driver of claim 19, wherein the intensity levels comprised in the second intensity range are between 4% and 5% of the maximum rated intensity of the LED light source.