System and method for validating an orthopaedic surgical plan

• US 10,098,761 B2
• Filed: 03/31/2012
• Issued: 10/16/2018
• Est. Priority Date: 03/31/2012
• Status: Active Grant

• Current Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Original Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Inventors: Sherman, Jason T., Hastings, Robert S., Guzman, Jose F., Aram, Luke J.
• Primary Examiner(s): Dougherty, Sean
• Assistant Examiner(s): Fernandes, Patrick
• Application Number:
  US13/436,859
• Publication Number:
  US 20130261503A1
• Time in Patent Office: 2,390 Days
• Field of Search: 600587
• CPC Class Codes: A61B 2090/064 for measuring force, pressure or mechanical tension
• CPC Class Codes: A61B 34/10 Computer-aided planning, simulation or modelling of surgical operations
• CPC Class Codes: A61B 34/25 User interfaces for surgical systems
• CPC Class Codes: A61B 90/06 Measuring instruments not otherwise provided for
• CPC Class Codes: A61B 90/90 Identification means for patients or instruments, e.g. tags
• CPC Class Codes: A61B 90/98 using electromagnetic means, e.g. transponders
• CPC Class Codes: A61F 2/30942 for designing or making customized prostheses, e.g. using templates, CT or NMR scans, finite-element analysis or CAD-CAM techniques
• CPC Class Codes: A61F 2/38 for elbows or knees
• CPC Class Codes: A61F 2/4657 Measuring instruments used for implanting artificial joints for surgical instruments A61B90/06
• CPC Class Codes: A61F 2002/4666 for measuring force, pressure or mechanical tension

Abstract

A system and method includes a data tag associated with a patient-specific orthopedic surgical instrument and a data reader to read the data tag to obtain surgical procedure parameters from the data tag. A display module may display the surgical procedure parameters and/or identification data to validate the patient-specific orthopedic surgical instrument. Additionally, the system may include a sensor module to generate joint force data indicative of a joint force of a patient'"'"'s joint. The display module may be configured to display the joint force data in association with the surgical procedure parameters.

Claims

1. A system for validating an orthopaedic surgical plan for performing an orthopaedic surgical procedure on a patient'"'"'s joint, the system comprising:

a sensor module comprising a sensor array configured to generate sensor signals indicative of a joint force of a patient'"'"'s joint and a sensor control circuit to generate joint force data based on the sensor signals and transmit the joint force data;

a data tag associated with a patient-specific orthopaedic surgical instrument, the data tag comprising surgical procedure parameters associated with the orthopaedic surgical plan; and

a hand-held display module comprising (i) a display control circuit comprising a data reader configured to read the data tag to obtain the surgical procedure parameters therefrom and (ii) a display communicatively coupled to the display control circuit,

wherein the display control circuit is configured to receive the joint force data from the sensor module, display joint force information on the display as a function of the joint force data, and display the surgical procedure parameters on the display in association with the joint force information.

2. The system of claim 1, wherein the sensor module is attached to a bone-facing surface of the patient-specific orthopaedic surgical instrument and a communication circuit of the sensor module is located in a separate housing attached to an anterior, non-bone-facing side of the patient-specific orthopaedic surgical instrument.

3. The system of claim 2, wherein the sensor array is incorporated into the patient-specific orthopaedic surgical instrument.

4. The system of claim 1, further comprising a hermetically sealed package, wherein the patient-specific orthopaedic surgical instrument is sealed within the hermetically sealed package and the data tag is secured to the hermetically sealed package.

5. The system of claim 1, wherein the data tag is attached to the patient-specific orthopaedic surgical instrument.

6. The system of claim 1, wherein the data tag comprises a radio frequency identification (RFID) tag and the data reader comprises an RFID reader.

7. The system of claim 1, wherein the data tag comprises medical images of the patient'"'"'s joint, the data reader is configured to obtain the medical images from the data tag, and the display control circuit is configured to display the medial images on the display.

8. The system of claim 1, wherein the data tag comprises patient identification information, the data reader is configured to obtain the patient identification information from the data tag, and the display control circuit is configured to display the patient identification information on the display.

9. The system of claim 1, wherein the surgical procedure parameters comprise identification data that uniquely identifies the patient-specific orthopaedic surgical instrument.

10. The system of claim 1, wherein the surgical procedure parameters comprise surgical procedure parameters used in the fabrication of the patient-specific orthopaedic surgical instrument.

11. The system of claim 1, wherein the surgical procedure parameters comprise threshold values of at least one of a planned cut plane of a patient'"'"'s bone and a planned final rotation of the patient'"'"'s bone, and

the hand-held display module is configured to validate a current surgical procedure as a function of the threshold values and the joint force data.

12. The system of claim 1, further comprising a data storage device associated with the patient-specific orthopaedic surgical instrument, the data storage device comprising medical images of the patient'"'"'s joint,

wherein the display control circuit is configured to communicate with the data storage device to retrieve the medical images therefrom and display the medical images on the display.

13. The system of claim 1, wherein the data tag comprises a data tag associated with a patient-specific orthopaedic cutting block.

14. A system for validating an orthopaedic surgical plan for performing an orthopaedic surgical procedure on a patient'"'"'s joint, the system comprising:

a patient-specific orthopaedic surgical instrument comprising a customized patient-specific negative contour configured to receive a portion of a patient'"'"'s bone having corresponding positive contour, the patient-specific orthopaedic surgical instrument comprising a sensor array configured to generate sensor signals indicative of a joint force of a patient'"'"'s joint and a sensor control circuit to generate joint force data based on the sensor signals and transmit the joint force data;

a data tag associated with a patient-specific orthopaedic surgical instrument, the data tag comprising (i) identification data that uniquely identifies the patient-specific orthopaedic surgical instrument and (ii) surgical procedure parameters used in the fabrication of the patient-specific orthopaedic surgical instrument;

a data reader configured to read the data tag to obtain the identification data and the surgical procedure parameters; and

a hand-held display module comprising (i) a display control circuit communicatively coupled to the data reader to receive the identification data and the surgical procedure parameters therefrom and (ii) a display, wherein the display control circuit is configured to display the identification data and the surgical procedure parameters on the display to validate the patient-specific orthopaedic surgical instrument.

15. The system of claim 14, wherein the data tag is attached to the patient-specific orthopaedic surgical instrument.

16. The system of claim 14, further comprising a hermetically sealed package, wherein the patient-specific orthopaedic surgical instrument is sealed within the hermetically sealed package and the data tag is secured to the hermetically sealed package.

17. The system of claim 14, wherein the data tag comprises a radio frequency identification (RFID) tag and the data reader comprises an RFID reader.

18. The system of claim 14, wherein the data tag comprises medical images of the patient'"'"'s joint, the data reader is configured to read the data tag to obtain the medical images from the data tag, and the display control circuit is configured to display the medial images on the display.

19. The system of claim 14, wherein the surgical procedure parameters comprise threshold values of at least one of a planned cut plane of a patient'"'"'s bone and a planned final rotation of the patient'"'"'s bone, and

the hand-held display module is configured to validate a current surgical procedure as a function of the threshold values and the joint force data.

20. The system of claim 14, wherein the display control circuit is configured to receive the joint force data from the sensor module and display joint force information on the display as a function of the joint force data.