Mold, method for manufacturing molded foam body, and molded foam body
First Claim
1. A mold for manufacturing a molded foam body including a molded body main body comprising a foamable synthetic resin, and a reinforcement member disposed across at least a portion of an outer face of the molded body main body and integrated with the molded body main body, wherein:
- the mold includes at least an upper mold and a lower mold, a cavity surrounded by the upper mold and the lower mold is formed by fastening the upper mold and the lower mold together, and a parting line is formed by joining mating faces of each of the upper mold and the lower mold together at an inner face of the cavity;
when manufacturing the molded foam body, the reinforcement member is configured to be disposed across a cavity inner face of the upper mold prior to fastening the mold, and due to such placement, to be disposed so as to be adjacent to at least a portion of the parting line inside the cavity;
a recessed step portion facing inside the cavity is provided only at the mating face of the lower mold, is formed substantially parallel to and along the parting line, is distinguished from the cavity, at least a portion of the parting line that is disposed adjacent to the reinforcement member, and, in a fastened state of the mold, the recessed step portion forms a space between a bottom face of the recessed step portion and the mating face of the upper mold that forms the parting line, the mating face being a lowermost face of the upper mold; and
the recessed step portion is configured such that the reinforcement member is configured to escape inside the recessed step portion in a case in which the reinforcement member enters between the mating faces of the parting line during mold the fastening.
2 Assignments
0 Petitions
Accused Products
Abstract
A mold that: makes it possible to manufacture a molded foam body wherein a reinforcing member extends to a portion of an outer face of the molded body main body that corresponds to a parting line in the inner face of the cavity of the mold; and prevents molding problems stemming from the reinforcing member getting into the aforementioned parting line. Also: a method for manufacturing a molded foam body using the aforementioned mold; and a molded foam body manufactured thereby. A recessed step portion (6) that faces the cavity (4) of the aforementioned mold (1) is provided in the mating face (3a) of at least one part (3) of said mold (1), at at least a portion of the parting line (P) (formed in the inner face of the cavity (4)) adjacent to which the reinforcing member (22) is disposed. Said recessed step portion (6) is designed such that if the reinforcing member (22) gets in between the mating faces (2a, 3a) at the parting line (P) when the mold is fastened, said reinforcing member (22) can escape into the recessed step portion (6).
40 Citations
8 Claims
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1. A mold for manufacturing a molded foam body including a molded body main body comprising a foamable synthetic resin, and a reinforcement member disposed across at least a portion of an outer face of the molded body main body and integrated with the molded body main body, wherein:
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the mold includes at least an upper mold and a lower mold, a cavity surrounded by the upper mold and the lower mold is formed by fastening the upper mold and the lower mold together, and a parting line is formed by joining mating faces of each of the upper mold and the lower mold together at an inner face of the cavity; when manufacturing the molded foam body, the reinforcement member is configured to be disposed across a cavity inner face of the upper mold prior to fastening the mold, and due to such placement, to be disposed so as to be adjacent to at least a portion of the parting line inside the cavity; a recessed step portion facing inside the cavity is provided only at the mating face of the lower mold, is formed substantially parallel to and along the parting line, is distinguished from the cavity, at least a portion of the parting line that is disposed adjacent to the reinforcement member, and, in a fastened state of the mold, the recessed step portion forms a space between a bottom face of the recessed step portion and the mating face of the upper mold that forms the parting line, the mating face being a lowermost face of the upper mold; and the recessed step portion is configured such that the reinforcement member is configured to escape inside the recessed step portion in a case in which the reinforcement member enters between the mating faces of the parting line during mold the fastening. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8)
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Specification