Hands free vehicle charging system

• US 10,099,566 B2
• Filed: 10/10/2014
• Issued: 10/16/2018
• Est. Priority Date: 10/10/2014
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Wu, Bo, Connolly, Brittany, Bell, Christopher W., Siciak, Raymond C.
• Primary Examiner(s): Dunn, Drew A
• Assistant Examiner(s): Zhou, Zixuan
• Application Number:
  US14/511,644
• Publication Number:
  US 20160101701A1
• Time in Patent Office: 1,467 Days
• Field of Search: 320103, 320108, 307104
• CPC Class Codes: B60L 53/12 Inductive energy transfer
• CPC Class Codes: B60L 53/124 Detection or removal of foreign bodies
• CPC Class Codes: B60L 53/126 Methods for pairing a vehicle and a charging station, e.g. establishing a one-to-one relation between a wireless power transmitter and a wireless power receiver
• CPC Class Codes: B60L 53/14 Conductive energy transfer
• CPC Class Codes: B60L 53/35 Means for automatic or assisted adjustment of the relative position of charging devices and vehicles
• CPC Class Codes: B60L 53/38 specially adapted for charging by inductive energy transfer
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 10/92 Energy efficient charging or discharging systems for batteries, ultracapacitors, supercapacitors or double-layer capacitors specially adapted for vehicles
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

A vehicle charging system may include a drive system mounted to a chassis, a positionable electrical connector assembly, a position sensor, a proximity sensor, and a control module. The control module may be programmed to operate the drive system to place the chassis proximate a vehicle electrical connector and operate the positionable electrical connector assembly to releasably engage the vehicle electrical connector.

Claims

1. A vehicle charging system comprising:

a chassis supported by first and second tracks of a drive system;

a positioning system;

a first electrical connector associated with the positioning system, wherein the positioning system is configured to move the first electrical connector in vertical and horizontal planes relative to the chassis;

a position sensor configured to provide a signal indicative of a position of a second electrical connector mounted on a vehicle; and

a power source mounted on the chassis, and associated with the first electrical connector and a control module, wherein in response to the signal, the control module operates the drive system to position the first electrical connector relative to the second electrical connector, and the positioning system but not the drive system to further position the first electrical connector in the vertical and horizontal planes relative to the second electrical connector and the chassis.

2. The vehicle charging system of claim 1 further comprising a proximity sensor configured to provide a signal indicative of an obstruction proximate the chassis.

3. The vehicle charging system of claim 1 wherein the power source is a battery having capacity to charge a vehicle traction battery.

4. The vehicle charging system of claim 3 wherein the control module is configured to deliver power from the battery to the first electrical connector and reduced power to a drive motor associated with the first and second tracks.

5. The vehicle charging system of claim 1 wherein the control module includes a drive module in communication with a drive motor configured to drive the first and second tracks.

6. The vehicle charging system of claim 5 wherein in response to a user request, the control module is further configured to maneuver the chassis toward the second electrical connector while avoiding obstructions as detected by a proximity sensor disposed on the chassis.

7. A charging system comprising:

a chassis carrying separate drive and positioning systems;

an electrical connector carried by the positioning system; and

a control module programmed to, responsive to sensor feedback, operate the drive system to position the electrical connector relative to a vehicle electrical connector, and operate the positioning system but not the drive system to further position the electrical connector in horizontal and vertical planes relative to the chassis and vehicle electrical connector.

8. The charging system of claim 7 wherein the drive system includes a flexible track disposed about a drive sprocket operatively connected to a drive motor.

9. The charging system of claim 7 wherein the drive system includes a drive wheel operatively connected to a drive motor.

10. The charging system of claim 7 further comprising a cable dispenser carried by the chassis, wherein the cable dispenser is configured to receive an electric cable for connection between the electrical connector and an external power source.

11. The charging system of claim 7 further comprising a power supply carried by the chassis and associated with the electrical connector, wherein the power supply is configured to provide at least a partial charge to a vehicle traction battery.

12. The charging system of claim 7 wherein the control module is further programmed to deliver power from a power source to the electrical connector and reduced power to the drive system.