Pre-treatment and cleaning of equipment used with uncured cementitious materials

• US 10,100,206 B1
• Filed: 01/20/2015
• Issued: 10/16/2018
• Est. Priority Date: 01/20/2014
• Status: Active Grant

• Current Assignee: Adhesives Technology Corporation (Meridian Adhesives Group LLC)
• Original Assignee: ARRIS Technology, Inc. (CommScope Holding Company, Inc.)
• Inventors: Wetherell, Mark
• Primary Examiner(s): Hail, Joseph J
• Assistant Examiner(s): McDonald, Shantese
• Application Number:
  US14/601,198
• Time in Patent Office: 1,365 Days
• Field of Search: 451 28, 451 32, 451 37, 451 38
• CPC Class Codes: B24C 11/00 Selection of abrasive materials or additives for abrasive blasts polishing compositions C09G
• CPC Class Codes: C09D 5/1618 inorganic
• CPC Class Codes: C11D 2111/20 Industrial or commercial equipment, e.g. reactors, tubes or engines
• CPC Class Codes: C11D 2111/44 Multi-step processes
• CPC Class Codes: C11D 3/124 Silicon containing, e.g. silica, silex, quartz or glass beads
• CPC Class Codes: C11D 7/02 Inorganic compounds

Abstract

A composition for pretreating surfaces of equipment for use with an uncured cementitious material, such as uncured concrete, and/or for cleaning cured cementitious material from the surfaces of such equipment includes an aqueous solution with colloidal silica. Pretreatment of a surface with such an aqueous solution may reduce or eliminate adhesion of uncured cementitious material to the surface. Cured cementitious material may be removed from equipment surfaces by wetting the cured cementitious material with the aqueous solution to chemically soften the cured cementitious material, along with abrading the cured cementitious material to mechanically remove the same from the equipment surfaces. Systems for removing cured cementitious material from the surfaces of equipment configured to use with uncured cementitious material include an abrasive element and an aqueous solution with colloidal silica.

Claims

1. A system for treating equipment for mixing, placing or finishing a cementitious material, comprising:

an aqueous composition consisting essentially of a colloidal silica, a stabilizer for enabling the colloidal silica to remain suspended at a pH of 10 or less, surfactant, and water, the aqueous composition formulated to include the colloidal silica in an amount that softens cementitious material that previously hardened and adhered to a surface of the equipment; and

an abrasive element capable of removing cementitious material wetted and softened by the colloidal silica of the aqueous composition from the surface of the equipment.

2. The system of claim 1, further comprising:

a mixer for blending the aqueous composition and the abrasive component to form a treatment mixture; and

a pressurization component for pressurizing the treatment mixture and directing the treatment mixture toward the equipment.

3. The system of claim 1, wherein the abrasive element comprises gravel.

4. The system of claim 1, wherein the stabilizer is coated onto silica particles of the colloidal silica.

5. The system of claim 1, wherein silica particles of the colloidal silica comprise about 1.5% to about 6% of a weight of the aqueous composition.

6. The system of claim 1, wherein silica particles of the colloidal silica comprise about 4.5% of a weight of the aqueous composition.

7. A method for pre-treating equipment for mixing, placing or finishing a cementitious material, comprising:

applying an aqueous composition consisting essentially of colloidal silica, a stabilizer for enabling the colloidal silica to remain suspended at a pH of 10 or less, surfactant, and water to a surface of equipment for mixing, placing or finishing concrete before exposing the surface to wet concrete.

8. The method of claim 7, wherein applying comprises introducing the aqueous composition into a drum of a cement mixer before introducing a mix for a cementitious material into the drum.

9. The method of claim 8, further comprising:

removing the aqueous composition from the drum before introducing the mix into the drum.

10. The method of claim 8, further comprising:

leaving the aqueous composition in the drum while introducing the mix into the drum.

11. The method of claim 7, wherein applying comprises applying the aqueous composition to a surface of a tool for finishing a structure formed from a cementitious material.

12. A method for removing cementitious material from equipment configured for mixing, placing or finishing the cementitious material, comprising:

applying an aqueous composition consisting essentially of colloidal silica, a stabilizer for enabling the colloidal silica to remain suspended at a pH of 10 or less, surfactant, and water to a surface of equipment for mixing, placing or finishing cementitious material to enable the colloidal silica to soften the cementitious material that previously hardened and adhered to the surface of the equipment; and

abrading the cementitious material softened by the colloidal silica of the aqueous composition from the surface.

13. The method of claim 12, wherein applying the aqueous composition comprises introducing the aqueous composition into a drum of a cement mixer.

14. The method of claim 12, wherein applying the aqueous composition comprises applying the aqueous composition to a surface of equipment configured to finish a structure defined by the cementitious material.

15. The method of claim 14, wherein applying the aqueous composition comprises applying the aqueous composition to a blade of a power trowel.

16. The method of claim 12, wherein applying the aqueous composition comprises applying the aqueous composition to cured cementitious material on the surface of the equipment.

17. The method of claim 16, wherein applying the aqueous composition to the cured cementitious material comprises applying the aqueous composition to cured concrete on an interior surface of a drum of a cement mixer.

18. The method of claim 15, wherein abrading the surface comprises introducing gravel into the drum of the cement mixer.

19. The method of claim 16, wherein applying the aqueous composition to the cured cementitious material comprises applying the aqueous composition to cured concrete on a blade of a power trowel.